Abstract:
Ceramic/metal brazing connections faces problems such as poor wetting of the ceramic surface by brazing metal and difficulty in alleviating the residual stress of joints. The effects of Ag-Cu-Ti active brazing metal and the interlayer on the shear properties of the sapphire / TC4 alloy brazed joints were studied. The results show that with the increase of Ti elements content, the melting temperature of Ag-Cu-Ti brazing metals increased slightly, the solid-liquid temperature range remained unchanged. The melted phases of Ag-Cu-3Ti brazing metal mainly included Ag base phase, Ti base phase, crystal phase, etc., the crystal phase included CuTi, Cu
2Ti, Cu
3Ti, CuO, TiO, Cu
2O, Ti
2O, TiAg, etc. A dense metallurgical reaction layer formed between the sapphire and filler metals, its structure was mainly composed of Ag based, Cu based solid solutions and various stable intermetallic compounds. The sapphire/TC4 alloy brazing was completed at 870 ℃/20 min using Ag-Cu-3Ti filler metal and adding 0.2 mm 4J29 sheet, Cu sheet, Mo sheet, titanium fiber porous material, and 2 mm Cu and Mo sheet as the interlayer. The shear strengths of brazed sapphire/TC4 alloy joints were 26.74 MPa, 15.20 MPa, 15.78 MPa, 3.11 MPa, 23.73 MPa, and 30.49 MPa, respectively. The shear strength of brazed sapphire/2 mm Mo sheet/TC4 alloy joints was ideal.