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基于BKA-GBRT与MOSPO的铝/铜激光焊接参数多目标优化

Multi-objective optimization of aluminum copper laser welding parameters based on BKA-GBRT and MOSPO

  • 摘要: 针对铝和铜在化学和物理性能上的差异,导致在焊接过程中接头会出现许多缺陷,极大影响了接头性能的问题,文中将FeCoNiCrTi高熵合金粉末作为填充材料,提出使用一种结合黑翅鸢优化算法(black-winged kite algorithm, BKA)优化的梯度提升回归树(gradient boosting regression tree, GBRT)模型与多目标随机绘画优化算法(multi-objective stochastic paint optimizer, MOSPO)结合的方法优化激光焊接参数. 结果表明,在激光功率677.2 W,焊接速度639.3 mm/min,离焦量2.75 mm,高熵合金添加量0.05 g的条件下,优化目标达到最优水平,焊接件的翘曲变形量减小了20.14%,焊接件可承受的最大拉力增大了49.72%,成本减少了10.90%.

     

    Abstract: Due to the significant differences in the chemical and physical properties of aluminum and copper, numerous defects can arise at the welded joint during the welding process, severely affecting the joint's performance. High-entropy alloys provide significant advantages in enhancing the welding performance of dissimilar metals. Therefore, this study employed FeCoNiCrTi high-entropy alloy powder as a filler material. Additionally, the study proposed an optimization method for welding parameters using a gradient boosting regression tree model optimized by the black-winged kite algorithm, combined with a multi-objective stochastic paint optimizer. The results indicate that under the conditions of a laser power of 677.2 W, a welding speed of 639.3 mm/min, a defocusing amount of 2.75 mm, and a high-entropy alloy addition of 0.05 g, the optimization objectives reached optimal levels. The warp deformation of the welded part decreased by 20.14%, the maximum tensile strength of the welded part increased by 49.72%, and the cost was reduced by 10.90%.

     

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