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基于光电同轴传感的极耳激光焊虚焊实时检测

Real-time detection of pseudo-defect in laser welding of power battery tabs based on photoelectric coaxial sensing

  • 摘要: 针对多层铝箔极耳和铝片的搭接形式,首先搭建了基于多波段光电同轴传感的激光焊过程实时监测系统,开展了不同激光功率和离焦量的激光焊试验,实时采集不同激光能量下的多波段光电信号;其次,利用小波散射网络从原始信号中提取出多尺度高维特征,并结合长短期记忆网络实现时间动态建模,最终达到实时检测虚焊缺陷的目标. 结果表明,在小样本规模下,构建的WSN-LSTM模型准确率达到99.6%,其分类性能优于其他循环神经网络和轻量化卷积神经网络模型. 同时,WSN-LSTM模型轻量化使其在训练时间最短,且平均单个样本处理时间仅为0.15 ms,有利于在动力电池产线快速部署,并实现虚焊缺陷的实时检测.

     

    Abstract: Targeting the lap joint of multilayer aluminum tabs and an aluminum sheet, a real-time monitoring system for the laser welding process based on multi-band photoelectric coaxial sensing was established. Experiments on laser welding processes with different laser powers and defocusing conditions were conducted, and multi-band photoelectric signals under different laser energies were collected in real-time. Secondly, a wavelet scattering network (WSN) was used to extract multi-scale high-dimensional features from the raw signals. Combined with a long short-term memory (LSTM) network for temporal dynamic modeling, this approach ultimately achieves the goal of real-time detection of pseudo welding defects. The results indicate that, with a small sample size, the constructed WSN-LSTM model achieves an accuracy of 99.6%, and its classification performance surpasses that of other recurrent neural networks and lightweight convolutional neural network models. Additionally, the lightweight characteristic of the WSN-LSTM model results in the shortest training time, with an average processing time per sample of only 0.15 ms, making it advantageous for rapid deployment on power battery production lines and real-time detection of pseudo welding defects.

     

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