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焊接机器人视觉感知及智能化焊接关键技术研究进展

Progress and trends towards visual perception technologies in intelligent robotic welding

  • 摘要: 智能化焊接在推进“工业强基”工程、支撑国家建设及国防安全中起到重要作用,从重大装备到精细结构,焊接都是不可或缺的关键技术,而机器人作为智能化焊接的重要载体,推动“以机器代替人,以机器解放人”的过程中将发挥重要作用. 文中从焊接制造全流程的场景建模、焊接过程形性原位感知、自适应调控、工艺知识构建等关键技术出发,重点阐述了焊接机器人的“免示教”编程环境感知、点云配准、焊缝轨迹规划和焊道自适应编排等共性技术的研究现状,以智能化焊接制造过程多源信息监测及控制系统为例,提出了基于IIOT-MAS(industrial internet of things-multi-agent system)焊接制造系统分层结构模型,介绍了焊接多模态信息感知、融合及工艺知识建模等共性科学问题,并介绍了工程机械部件焊接现场感知数据在线学习和模型-数据双驱动的焊接质量评价模型典型案例,探讨了机器人焊接智能化的发展趋势和所面临的挑战.

     

    Abstract: Intelligent welding is important in promoting the "industrial base strengthening" project, supporting national construction and defense security. From major equipment to fine structures, welding is an indispensable key technology. As an important carrier of intelligent welding, robots will play an important role in promoting "replacing people with machines and liberating people with machines." Starting from the key technical perspectives of scene modeling of the entire welding manufacturing process, in-situ perception of welding process shape, adaptive regulation, and process knowledge construction, this paper focuses on the research status of common technologies such as "teaching-free" programming environment perception, point cloud registration, weld trajectory planning, and weld adaptive arrangement of welding robots. Then, taking the multi-source information monitoring and control system of the intelligent welding manufacturing process as an example, a hierarchical structure model of a welding manufacturing system based on IIOT-MAS is proposed, and common scientific problems such as welding multimodal information perception, fusion, and process knowledge modeling are introduced. In addition, the paper introduces a typical case of online learning of on-site perception data of engineering machinery parts welding and a welding quality evaluation model driven by a model-data dual drive. In conclusion, we explore the current trends and obstacles in advancing intelligent robot welding.

     

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