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铝合金电弧增材制造调控手段的研究现状

Review on Regualtion Means in Wire Arc Additive Manufacturing of Aluminum Alloy

  • 摘要: 铝合金应用领域广,电弧增材制造(WAAM)成形大型结构件快,使铝合金电弧增材制造技术取得了长足的进步. 然而,使用 WAAM 工艺加工的铝合金零件易存在较多缺陷,成形质量也难以达到实际应用要求,常需要采用各种手段进行调控,以改善电弧增材制造铝合金的成形过程和组织性能. 针对铝合金电弧增材制造,本文总结了国内外过去十年来的研究情况,包括高水平论文发表数量和引用情况以及工程化应用等.针对电弧增材制造铝合金中存在的主要问题及其形成机理,从单一调控手段和复合调控手段两个角度进行综述,重点论述了各调控手段的优势和局限性,并对未来需要突破的研究方向进行了展望.

     

    Abstract: Aluminum alloy possesses extensive applications, and wire arc additive manufacturing (WAAM) has emerged as a rapid method for producing large structural parts, leading to significant advancements in aluminum alloy wire arc additive manufacturing technology. However, the utilization of WAAM for manufacturing aluminum alloy parts often results in various defects, hampering the attainment of desired forming quality for practical applications. Consequently, diverse strategies are frequently employed to regulate and control both the forming process and microstructural properties of aluminum alloy produced via wire arc additive manufacturing. This study presents a comprehensive review of research conducted over the past decade on wire arc additive manufacturing of aluminum alloy, including process methodologies, advantages, disadvantages, the number of high-level scholarly publications, citation frequency, and engineering applications. The primary issues encountered in WAAM aluminum alloy production, along with their underlying formation mechanisms, are described and analyzed. Furthermore, domestic and foreign control methods addressing these challenges are reviewed from three perspectives: process optimization, heat treatment, and hybrid wire arc additive manufacturing technologies. The strengths and limitations of each regulation mean are emphasized, and prospective avenues for future research are outlined.

     

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