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5182铝合金压印接头疲劳服役失效规律量化分析

Quantitative analysis of fatigue service failure law of 5182 aluminium alloy clinched joints

  • 摘要: 针对疲劳服役过程中的5182铝合金压印接头开展研究,通过动态响应-强度退化交替试验分阶段采集接头的固有频率,并测试接头在疲劳服役过程中的剩余静强度情况,借助固有频率变化量及强度退化规律探究并量化压印接头疲劳退化的失效过程,基于剩余强度非线性理论模型和累积损伤模型探求接头服役失效的量化方法.结果表明,疲劳加载过程中压印接头固有频率曲线出现明显左移现象,随服役寿命的增加接头固有频率逐渐减小,其接头剩余强度同样出现对应减小变化.固有频率下降曲线和强度退化曲线走势大致相同,变化阶段分区明显,均呈现由平缓减小到急剧下降的过程.基于两种模型建立了压印接头疲劳服役强度退化理论公式,进一步得出5182铝合金压印接头剩余强度预测模型,经验证应用效果良好.

     

    Abstract: This paper investigates 5182 aluminium alloy clinched joints during fatigue service. The inherent frequency of the joints was collected in stages by alternating dynamic response-strength degradation tests and the residual static strength of the joints was tested during fatigue service. The failure process of fatigue degradation of clinched joints was investigated and quantified with the help of inherent frequency variation and strength degradation laws. Quantification of joint service failure was explored based on residual strength nonlinear theoretical model and cumulative damage model. The test results show that the inherent frequency curve of the clinched joints during fatigue loading shows a significant left shift phenomenon. As the inherent frequency of the joint decreases with the increase of service life, the residual strength of the joint also shows a corresponding decrease. The inherent frequency decline curve and the strength degradation curve have roughly the same trend, and the change stage partition is obvious, both showing the process from a gentle decrease to a sharp decline. Based on the two models, a theoretical formula for the fatigue service strength degradation of clinched joints is established, and a prediction model for the residual strength of 5182 aluminium alloy clinched joints is further derived, which is empirically proved to have good application effect.

     

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