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基于正交试验的电火花沉积电极摆动工艺

Study on electrode wobble technology of electro-spark deposition based on orthogonal tests

  • 摘要: 为了探索电火花自动沉积工艺,设计并进行了电极摆动正交试验和多道多层连续沉积试验,分析电极摆动工艺参数对单道沉积层成形的影响和电极摆动对多道多层连续沉积的沉积效率、材料转移效率的影响. 结果表明,电极纵向运动时,通过电极摆动可提高电极和工件的接触面积,使沉积点均匀分布,提高电火花沉积的沉积效率和材料转移效率. 电极摆动进行单道沉积时,电极摆动幅值、摆动间距和运动速度影响了单道沉积层的表面形貌、平均宽度、平均波动值、沉积效率和材料转移效率;影响沉积效率和材料转移效率的主次因素为运动速度、摆动间距和摆动幅值,影响平均宽度的主次因素为摆动幅值、运动速度和摆动间距,影响平均波动值的主次因素为摆动间距、运动速度和摆动幅值.

     

    Abstract: In order to explore the electric spark automatic deposition technology, the electrode wobble orthogonal tests and multi-pass multi-layer continuous deposition tests were designed and carried out, the effect of electrode wobble parameters on formation of single pass deposited layer and the effect of electrode wobble on deposition efficiency and material transfer efficiency of multi-pass multi-layer continuous deposition were analyzed. The results show that the electrode wobble can increase the contact area between electrode and workpiece during the longitudinal movement of the electrode, the deposition points are evenly distributed, and the deposition efficiency and material transfer efficiency of electro-spark deposition can be improved. During single-pass deposition with electrode wobble, the surface morphology, average width, average fluctuation value, deposition efficiency and material transfer efficiency of single-pass deposited layer are affected by wobble amplitude, wobble spacing and velocity of electrode. The primary and secondary factors affecting deposition efficiency and material transfer efficiency are velocity, wobble spacing and wobble amplitude, the primary and secondary factors affecting average width are wobble amplitude, velocity and wobble spacing, and the primary and secondary factors affecting average fluctuation value are wobble amplitude, velocity and wobble spacing.

     

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