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基于在线视觉与人工神经网络的熔道高度预测方法

Melt track height prediction based on online vision and artificial neural network

  • 摘要: 激光定向能量沉积熔道高度的预测是沉积过程智能控制的关键. 由于工艺参数与沉积尺寸的强非线性关系,基于工艺参数的熔道高度特别是沉积起、止等不稳定区域的实时预测问题亟待解决. 为此,提出了一种新的熔道高度预测的框架,该框架将同轴视觉技术的高实时性与人工神经网络的非线性建模优势相结合. 首先,设计正交试验收集单道直线沉积数据,并利用数据构建基础模型. 随后,为了有效地获取过程特征数据,设计了同轴熔池在线监测系统,通过在线监测系统得到实时熔道宽度数据. 最后,将测得的熔道宽度作为特征之一输入至人工神经网络中. 试验结果表明该方法具有良好的在实时预测精度,平均相对误差小于7%,响应时间小于20 ms,为定向能量沉积熔道高度的在线预测提供了一个可行方案.

     

    Abstract: Laser directed energy deposition melt track height prediction is the key to intelligent control of the deposition process. Due to the strong nonlinear relationship between process parameters and deposition dimensions, the problem of real-time melt track height prediction based on process parameters, especially in unstable regions such as deposition start and stop, remains to be solved. To this end, a new framework for melt track height prediction is proposed, which combines the high real-time performance of coaxial vision technology with the nonlinear modeling advantages of Artificial Neural Networks. Firstly, orthogonal experiments were designed to collect single-track deposition data, which were utilized to construct a basic model. Subsequently, to effectively obtain the process characterization data, an online monitoring system for the coaxial melt pool was designed, and real-time melt track width data were obtained through the online monitoring system. Finally, the measured melt track width was input into the artificial neural network as one of the features. The experimental results show that the method has good in-real-time prediction accuracy with an average relative error of less than 7% and a response time of less than 20 ms, which provides a feasible solution for the online prediction of melt track height prediction by directed energy deposition.

     

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