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CrMoV与NiCrMoV异种钢焊接接头的高周疲劳性能及寿命模型

High cycle fatigue property and lifetime modeling of CrMoV and NiCrMoV dissimilar steel welded joint

  • 摘要: 对CrMoV与NiCrMoV异种钢焊接接头开展室温及400 ℃下的高周疲劳试验,并对失效试样进行断口分析,研究异种钢焊接接头的高周疲劳失效机理.结果表明,接头疲劳S-N曲线呈现连续下降形式,在高周疲劳过程中未见疲劳极限平台,失效位置均位于焊缝金属区域,并且集中在显微硬度值最低的结构弱区;随着应力幅值的下降,裂纹萌生模式由表面和内部萌生的竞争转变为内部微缺陷萌生占主导,内部焊接气孔微缺陷是主要裂纹萌生源;根据Murakami模型得到的疲劳极限分散性较大,与高周疲劳寿命未呈现出明显规律,通过引入Z参量模型,指出焊接接头的高周疲劳寿命由应力水平、微缺陷有效尺寸和相对深度等因素共同决定,Z参量与高周疲劳寿命具有很好线性关系.

     

    Abstract: CrMoV and NiCrMoV dissimilar steel welded joints were subjected to high cycle fatigue tests at room temperature and 400 ℃, fracture analysis was carried out on the failed specimens to study the high cycle fatigue failure mechanism of dissimilar steel welded joints. The results show that the S-N curves showed a continuous decrease, and there is no fatigue limit plateau observed during high cycle fatigue, while all the failure locations were located in the weld metal region, which was defined as the structurally weak zone with lower micro-hardness; with the increase of the high fatigue lifetime, the crack initiation mode was changed from the competition between surface and internal initiation to the dominated internal micro-defect initiation, the internal weld porosity micro-defects were the main source of crack initiation; The fatigue limits obtained by the Murakami model were dispersive and there was no apparent law between high cycle fatigue life. By introducing the Z parameter model, it was pointed out that the high cycle fatigue lifetime of welded joint was determined by the stress level, effective size and relative depth of micro-defects, and the Z parameter had a good linear relationship with the high cycle fatigue lifetime.

     

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