高级检索

采用激光预置铜层钛钢接头成形与组织研究

Laser-induced pre-placed copper layer titanium-steel joint forming and microstructure research

  • 摘要: 钛钢复合板在爆炸成型过程中会产生局部未熔合等缺陷,目前采用电弧焊修复时精度、质量与自动化程度相对较低,主要难点集中在钢表面铜过渡层的高质量制备方面. 为此提出采用半导体激光同轴送粉的方法精确成形铜过渡层,并在铜层表面TIG熔覆钛层实现复合板的局部修复. 采用建立的半导体激光熔覆实验系统,分析了激光功率、送粉速率、扫描速度对铜层熔覆成形参数及微观组织的影响;并在铜层表面继续TIG熔覆钛层,工艺优化后得到了成形良好的Ti-Cu-Fe接头并对接头进行了微观组织测试与性能评价. 结果表明:1)采用半导体激光可以实现铜层熔覆厚度的精确控制,厚度范围为0.236 ~ 0.462 mm;2)从Cu-Fe接头EDS中可以发现,通过铜层厚度的控制,上表面区域的Fe元素含量明显减小,有利于减少脆硬的Fe-Ti金属间化合物生成;3) TIG堆焊钛层后,接头主要以CuTi2金属间化合物为主, 接头平均抗剪强度为194 MPa,接头断裂方式为脆性断裂.

     

    Abstract: During the explosive forming of titanium-steel composite plates, defects such as incomplete fusion may occur. Currently, the accuracy, quality, and level of automation in using arc welding for repair are relatively low. The main difficulty lies in the high-quality preparation of the copper transition layer on the steel surface. In this study, a method that utilizes semiconductor laser coaxial powder feeding was proposed to accurately form the Cu transition layer, followed by TIG cladding of a Ti layer on the surface of the Cu layer to achieve localized repair of the composite plate. Using the established semiconductor laser cladding experimental system, the influences of laser power, powder feeding speed, and scanning speed on the cladding parameters and microstructure of the Cu layer were analyzed. After TIG cladding of the Ti layer on the Cu layer surface, a well-formed Ti-Cu-Fe joint was obtained through process optimization, and its microstructure was tested and evaluated for performance. The results show that: 1) The semiconductor laser can achieve precise control of the cladding thickness of the Cu layer, which ranges from 0.236 to 0.457 mm; 2) From EDS analysis of the Cu-Fe joint, it was observed that by controlling the Cu layer thickness, the content of Fe element in the upper surface region was significantly reduced, which is beneficial for reducing the brittleness of Fe-Ti intermetallic compound formation; 3) After TIG welding of the titanium layer, the joint mainly consisted of CuTi2 intermetallic compounds, and the average shear strength of the joint was 194 MPa with a brittle fracture mode.

     

/

返回文章
返回