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双侧激光脉冲非对称布置驱动GMAW可编程熔滴过渡分析

Analysis of programmable melt drop transition in GMAW driven by asymmetric arrangement of bilateral laser pulses

  • 摘要: 可编程熔滴过渡的核心是在一定区域内实现熔滴的可控定向偏转过渡,并通过匹配激光脉冲程序调控熔滴落点. 在激光脉冲对称布置的基础上,文中提出了双侧激光非对称布置驱动熔滴可编程过渡控制策略,研究了非对称布置下的脉冲激光工艺参数对熔滴过渡行为与偏转角度的影响. 结果表明,与激光对称布置不同,非对称布置的一侧激光照射固液界面,并在该点起到切割作用,另一侧激光照射熔滴本体,主要产生对熔滴的冲击作用;熔滴的偏转主要决定于右侧激光对熔滴的冲击作用,熔滴的最大偏转范围增加到55°,根据熔滴受力情况,建立了偏转熔滴对熔池的冲击力计算模型,利用高速摄像拍摄熔滴过渡过程,即可计算得到熔滴对熔池的冲击力.

     

    Abstract: The core of programmable droplet transition is to realize the controlled directional deflection transition of the droplets in a certain area, and to regulate the droplet landing point by matching laser pulse program. On the basis of the symmetric arrangement of laser pulses, a programmable transition control strategy is proposed in the paper for the programmable transition of molten drops driven by the asymmetric arrangement of bilateral lasers. The effects of the pulsed laser process parameters on the transition behavior and deflection angle of the droplets under the asymmetric arrangement are investigated. The results show that, unlike the symmetric laser arrangement, one side of the asymmetric laser arrangement irradiates the solid-liquid interface and plays a cutting role at that point, while the other side of the laser irradiates the droplet body and mainly produces an impact effect on the droplet. The deflection of the droplet is mainly determined by the impact of the right laser on the droplet. The maximum deflection range of the droplet is increased to 55°. According to the force of the droplet, the impact force of the deflected droplet on the molten pool is established as a calculation model, and the impact force of the droplet on the molten pool can be calculated by utilizing the high-speed camera to shoot the transition process of the droplet.

     

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