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摆动激光焊接参数对5A06厚板铝合金能量分布及接头成形的影响

Effect of oscillating laser welding parameters on energy distribution and joint forming of 5A06 thick plate aluminum alloy

  • 摘要: 对厚度为8.0 mm的5A06铝合金开展顺时针圆形摆动(clockwise circular oscillation, CW)焊接试验,考虑光束摆动轨迹和能量叠加效应,建立工件表面能量分布模型,研究光束摆动频率和摆动振幅对接头成形及能量分布的影响,揭示光束直线分运动和圆形分运动两者交互作用对能量分布的影响机制. 结果表明,与常规激光焊相比,摆动焊光束作用范围变大,熔宽明显增加,为对接焊提供了更大的间隙适应性;工件表面能量由单峰转变为双峰,呈“两侧高中间低”分布,能量峰值为常规激光焊的1/5. 当摆动频率为200 ~ 300 Hz,摆动振幅为1.5 ~ 2.5 mm时,激光能量分布相对均匀,咬边和飞溅缺陷几乎消除,焊缝成形良好. 摆动振幅从1 mm增加至3 mm,能量叠加效应减弱,能量不均匀性增强,能量峰值减小;摆动频率从100 Hz增加至200 Hz,能量分布均匀性和对称性增加;摆动频率从200 Hz增加至300 Hz,局部叠加作用增强,能量不对称性增加.

     

    Abstract: Clockwise circular oscillation (CW) laser welding experiments are carried out on 8.0 mm thick 5A06 aluminum alloy. Considering the beam oscillating trajectory and energy superposition effect, the energy distribution model of the workpiece surface is established. The effects of beam oscillation frequency and oscillation amplitude on joints’ forming and energy distribution are studied, and the influence mechanism of the interaction between the linear and circular motions of the beam on the energy distribution is revealed. The results show that compared with conventional laser welding, the action range of the oscillating welding beam becomes larger and the melting width increases significantly, which provides greater gap adaptability for butt welding. The surface energy of the workpiece changes from a single peak to a double peak, showing a “high on both sides and low in the middle” distribution, and the energy peak is 1/5 of that of conventional laser welding. When the oscillating frequency is 200 ~ 300 Hz and the oscillating amplitude is 1.5 ~ 2.5 mm, the laser energy distribution is relatively uniform, the undercut and spatter defects are almost eliminated, and the weld is well formed. When the oscillating amplitude increases from 1 mm to 3 mm, the energy superposition effect is weakened, the energy inhomogeneity is enhanced, and the energy peak is reduced. When the oscillating frequency increases from 100 Hz to 200 Hz, the uniformity and symmetry of energy distribution will get improved. When the oscillating frequency increases from 200 Hz to 300 Hz, the local superposition effect will be enhanced and the energy asymmetry will increase.

     

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