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Al-Mg合金搅拌摩擦焊接头的组织演变及腐蚀性能

Microstructural evolution and corrosion property of Al-Mg alloy friction stir welding joint

  • 摘要: 文中基于电子背散射衍射(electron backscatter diffraction, EBSD)和动电位极化等方法,探索了Al-Mg系合金AA5083-H112搅拌摩擦焊(friction stir welding, FSW)接头的微观组织、腐蚀性能和力学性能,揭示了Al-Mg系合金搅拌摩擦焊接头微观组织的演变机理,明确了微观组织对其腐蚀性能和力学性能的影响规律.结果表明,5083-H112铝合金搅拌摩擦焊接头从母材区(base metal zone, BMZ)到焊核区(nugget zone, NZ)的组织演变规律符合连续动态再结晶机制. 800 r/min下接头从BMZ到NZ的平均晶粒尺寸先增大后减小,大角度晶界(high angle grain boundaries, HAGBs)占比先减小后增加. 随转速的升高,NZ的平均晶粒尺寸逐渐增大,HAGBs占比受焊接热输入及焊后冷却时间的影响先减小后增大. 同转速下接头不同区域和不同转速下接头NZ的腐蚀倾向均呈现出与HAGBs占比正相关的规律,腐蚀部位主要在晶界,腐蚀形貌呈现出晶间腐蚀和剥落腐蚀的特征. 接头各区域的硬度与微观组织相符,但对转速的变化不敏感. 在600 r/min和1000 r/min转速范围内接头抗拉强度达母材的97%以上,同时断后伸长率与母材接近.

     

    Abstract: Based on electron backscatter diffraction (EBSD) and potentiodynamic polarization, the paper explores the microstructure, corrosion property and mechanical property of Al-Mg alloy AA5083-H112 friction stir welding (FSW) joint, reveals the evolution mechanism of the microstructure of Al-Mg alloy FSW joint, and clarifies the influence of microstructure on its corrosion property and mechanical property. The results show that the microstructure evolution of 5083-H112 aluminum alloy FSW joint from base metal zone (BMZ) to nugget zone (NZ) conforms to the mechanism of continuous dynamic recrystallization. The average grain size of the joint from the BMZ to the NZ at 800 r/min increases and then decreases, and the fraction of high angle grain boundaries (HAGBs) decreases and then increases. With the increasing of rotating rate, the average grain size in the NZ increases gradually, and the fraction of HAGBs decreases at first and then increases due to the influence of welding heat input and post-welding cooling time. The corrosion tendency in different zones of the joint at the same rotating rate and in the NZ of the joints with different rotating rates show a positive correlation with the fraction of HAGBs, and the corrosion site is mainly in the grain boundaries, and the corrosion morphology is characterized by intergranular corrosion and exfoliation corrosion. The hardness of each zone of the joint is consistent with the microstructure, but is insensitive to changes in rotating rate. The tensile strength of the joints reached more than 97% of the base metal in the range of 600 r/min and 1000 r/min, while the elongation is close to that of the base metal.

     

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