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镀铜CNTs含量对铜基复合薄膜耐疲劳性能的影响

Impact of copper-coated CNT content on the fatigue resistance of copper-based composite films

  • 摘要: 为了提高铜基柔性薄膜的耐疲劳性,通过在配置油墨时添加镀铜碳纳米管(carbon nanotubes, CNTs)来制备铜基复合薄膜,以增加其耐疲劳性能,重点分析了镀铜CNTs含量对复合薄膜的微观结构和耐疲劳性能的影响. 结果表明,当镀铜CNTs含量为1%时,获得了高导电耐疲劳的铜基复合薄膜,电阻率为17.73 μΩ·cm,电阻变化率为49%,这是由于镀铜CNTs连接在铜组织间隙作为额外的导电路径提高了导电率,并且在晶界处阻止位错运动,延缓裂纹的扩展,抑制烧结颈的形成,提高复合薄膜的耐疲劳性能. 由于CNTs的镀铜层与铜基体之间的界面差异很小,在烧结时会扩散到基体表面,使基体的表面积比降低导致铜颗粒的析出,当镀铜CNTs含量的增加至2%时,铜颗粒的体积变大,数量增加,组织的连续性变差,降低了复合薄膜的导电性和耐疲劳性,因此适量的镀铜CNTs能提高复合薄膜的导电性能和耐疲劳性能.

     

    Abstract: In order to enhance the fatigue resistance of copper-based flexible thin films, copper-coated carbon nanotubes (CNTs) were incorporated into the ink formulation to prepare copper-based composite films, with a focus on analyzing the influence of copper-coated CNTs content on the microstructure and fatigue resistance of the composite films. The impact of copper-coated CNTs content on the microstructure and fatigue resistance of the composite films was emphasized and examined. The results indicated that when the copper-coated CNTs content was 1%, a highly conductive and fatigue-resistant copper-based composite film was obtained, with a resistivity of 17.73 μΩ·cm and the resistance change rate of 49%. This was attributed to the copper-coated CNTs being connected within the interstices of the copper structure, thereby serving as additional conductive pathways that improved conductivity. And it prevents dislocation movement at grain boundaries, delays crack propagation, suppresses the formation of sintering necks, and improves the fatigue resistance of composite films. Due to the minimal interfacial difference between the copper-coated CNTs and the copper matrix, diffusion occurs to the matrix surface during sintering. This results in a reduction of the surface area of the matrix, leading to the precipitation of copper particles. When the content of copper-coated CNTs increases to 2%, the volume and number of copper particles increase, causing a deterioration in the continuity of the microstructure. Consequently, this reduces the electrical conductivity and fatigue resistance of the composite film. Therefore, an appropriate amount of copper-coated CNTs can enhance the electrical conductivity and fatigue resistance of the composite film.

     

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