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SiC- Cu钎焊接头的低温连接工艺及组织性能

Soldering process of the SiC-Cu joint and its microstructure and properties

  • 摘要: 研究基于高功率碳化硅器件的低温封装应用需求,开发了碳化硅陶瓷与散热铜板的低温连接工艺. 首先通过磁控溅射技术对碳化硅(SiC)进行表面金属化处理,再采用Sn基钎料对碳化硅和无氧铜进行低温真空钎焊,从而实现了SiC-Cu的钎焊连接,分析并揭示了碳化硅表面的金属化层厚度,以及Sn基钎料成分对SiC-Cu钎焊接头组织和力学性能的影响. 结果表明,SiC-Cu钎焊接头的结合强度与母材SiC一侧界面处冶金反应的程度直接相关,受Sn基钎料成分及SiC表面金属化Cu层厚度的影响,当采用SnCu钎料时,钎焊接头中靠近SiC界面处冶金反应较为充分,生成的金属间化合物主要为Cu6Sn5,且随着Cu层厚度的增加反应产物逐渐增多,接头结合强度不断提高,当Cu层厚度达到2000 nm时,SiC-Cu钎焊接头的结合强度可达峰值14 MPa左右.

     

    Abstract: In requirement of the low-temperature packaging applications for high-power SiC devices, a low-temperature bonding process for SiC ceramics and heat-dissipating Cu plate is put forward in this research. The SiC-Cu joint was successfully achieved by surface metallization of silicon carbide through magnetron sputtering technology and low-temperature vacuum soldering with Sn-based fillers. The influence of the thickness of metallized Cu layer on SiC and the composition of the Sn-based fillers on microstructure and mechanical properties of the SiC-Cu joint was analyzed and realized. It is proposed that the shear strength of SiC-Cu joints depends on the degree of metallurgical reaction close to the boundary between SiC and Sn-based fillers, which is influenced by the composition of Sn-based filler and the thickness of the metallized Cu layer. The intermetallic compound (IMC) near SiC in the SiC-Cu joint is mainly Cu6Sn5 and its quantity increases with the increasing thickness of the Cu film, leading to the improvement of shear strength of the joint. As a result, the SiC-Cu joint soldered by SnCu filler has a peak shear strength of about 14 MPa when the thickness of Cu film on surface of SiC is about 2000 nm.

     

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