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局部干法水下快频脉冲MIG焊电源研制

Research on local dry underwater fast-frequency pulsed MIG welding power supply

  • 摘要: 针对复杂水下环境焊接过程对焊接电源超高动特性与精确控制需求,设计基于SiC模块的快频脉冲焊接电源功率主电路,开发全数字化控制系统,研制出局部干法水下快频脉冲MIG焊电源(local dry underwater fast-frequency pulsed MIG,LDU-FFPMIG). 研制的LDU-FFPMIG焊接电源额定输出电流为400 A,能精确输出多种0 ~ 30 kHz的快频脉冲电流波形,快频脉冲电流幅值高达200 A. 提出LDU-FFPMIG焊接新工艺,将快频脉冲应用到304不锈钢局部干法水下MIG焊接,探究快频脉冲对传统局部干法水下脉冲MIG焊的影响. 结果表明,研制的LDU-FFPMIG焊接电源能够实现稳定的局部干法水下MIG焊,可获得良好的焊缝成形;快频脉冲电流的引入可显著提高电弧能量密度和焊接稳定性,减小熔宽(B)、增大熔深(H),焊缝成形系数(B/H)减小约30%,并且可以细化晶粒.

     

    Abstract: Aiming at the ultra-high dynamic characteristics and precise control requirements of welding power supply in the extremely complex underwater environment, the main circuit of fast-frequency pulsed welding power supply based on SiC module is designed, an all-digital control system is developed, and the local dry underwater fast-frequency pulsed MIG (LDU-FFPMIG) welding power supply is exploited. The welding power supply has a rated output current of 400 A, which can accurately output fast-frequency pulsed current waveforms with the fast-frequency frequency of 0~30 kHz and the fast-frequency current amplitude of 200 A. A new LDU-FFPMIG process is proposed, and the fast-frequency pulsed is applied to perform 304 stainless steel local dry underwater MIG welding, the influence of fast-frequency pulsed on local dry underwater pulsed MIG welding is revealed. The results show that the self-developed LDU-FFPMIG welding power supply achieves stable local dry underwater MIG welding and good weld formation. The introduction of fast-frequency pulsed current significantly improves arc energy density and arc stability, reduces the melting width (B), increases the penetration depth (H), reduces the weld forming coefficient (B/H) by about 30%, and refines the grain.

     

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