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激光沉积修复铸造铝合金ZL114A变形与性能调控

Tailored deformation and properties of cast aluminum alloy ZL114A repaired by laser deposition

  • 摘要: 采用激光沉积修复技术对铸造铝合金ZL114A基材进行修复,分析了修复区域组织和性能,并评估了沉积修复过程对尺寸变形的影响. 结果表明,修复区界面冶金结合良好,界面区基材存在部分共晶Si重熔的现象;修复区组织以树枝晶和等轴晶为主,修复区底部为外延生长的树枝晶,修复区中部和顶部为等轴晶区. 修复区细密、均匀的枝晶组织提高了修复区硬度,但在热影响区附近硬度值出现了下降趋势. 经过T6态热处理可以提升修复区和基材的整体性能,50%修复比例条件下抗拉强度可以达到330 MPa. 激光沉积修复变形量较小,可以保证低变形条件下机加零件或者返修零件的修复.

     

    Abstract: Laser deposition repair technology was used to repair the cast aluminum alloy ZL114A. The microstructure and properties of the repaired area were analyzed, and the impact of the deposition repair process on dimensional deformation was evaluated. The results show that the interface in the repaired area has good metallurgical bonding, and partial remelting of eutectic Si in the substrate interface area was observed. The microstructure in the repaired area mainly consists of dendritic and equiaxed grains. Wherein, epitaxial growth dendrites are located at the bottom of the repaired area, while equiaxed grains were exist in the middle and top of the repaired area. The fine and uniform dendritic microstructure in the repaired area enhances the hardness of the repaired area, but there is a decreasing trend in hardness near the heat-affected zone. The overall performance of the repaired area and the substrate can be improved through T6 heat treatment, with tensile strength reaching up to 330 MPa under a 50% repair ratio. The deformation of the laser deposition repair is minimal, ensuring that machined parts or repaired parts can be restored under low deformation conditions.

     

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