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外加能场辅助搅拌摩擦焊研究现状

Research progress of energy field-assisted friction stir welding

  • 摘要: 搅拌摩擦焊作为先进固相连接技术,广泛应用于航空航天等领域,轻质高强材料及异种材料连接对常规搅拌摩擦焊的发展提出了新的挑战. 近年来,外加能场辅助搅拌摩擦焊技术的兴起有效地解决了异种材料连接中塑化程度不匹配和界面金属间化合物导致接头脆化的问题. 同时,这一技术也为解决高熔点材料流变应力大、塑性变形能力差以及焊具磨损严重、焊接效率低等问题提供了新的思路. 文中综述了外加能场辅助搅拌摩擦焊的研究现状,包括感应加热、激光加热、电流加热、电弧加热和超声辅助等,从过程产热、材料流动、组织性能调控和耦合作用机制等方面分析了热能和机械能对接头微观组织和性能的影响规律,同时对未来的研究方向进行展望.

     

    Abstract: As an advanced solid-state joining technique, friction stir welding is widely used in fields such as aerospace, where the connection of lightweight high-strength and dissimilar materials poses new challenges for conventional friction stir welding. In recent years, the emergence of energy field-assisted friction stir welding technology has effectively addressed issues such as mismatched plasticization levels in dissimilar material connections and joint embrittlement caused by intermetallic compounds at the interface. This technology also provides new ideas for addressing problems such as high-melting-point material rheological stress, poor plastic deformation ability, serious tool wear, and low welding efficiency. This article reviews the research status of energy field-assisted friction stir welding, including induction heating, laser heating, electrical current heating, arc heating, and ultrasound-assisted heating. The article analyzes the impact of thermal and mechanical energy on joint microstructure and properties from aspects such as process heat generation, material flow, microstructure and property regulation, and coupling mechanism, while also providing prospects for future research directions.

     

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