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激光选区熔化生物医用Ti-6Al-4V合金的弯曲疲劳行为

Bending fatigue behavior of biomedical Ti-6Al-4V alloy prepared by selective laser melting

  • 摘要: 分析了SLM Ti-6Al-4V合金的弯曲疲劳行为及相应的微观组织和断口形貌,设置与SLM试样化学成分相同的轧制态Ti-6Al-4V合金进行对比研究. 采用X射线衍射(XRD)、结合电子背散射衍射(EBSD)的扫描电子显微镜(SEM)对合金的微观组织进行分析. 结果表明, 三点弯曲疲劳裂纹起始于准解理断裂表面附近的应力集中,随后向内扩展. SLM成形Ti-6Al-4V合金的弯曲疲劳寿命高于轧制成形Ti-6Al-4V合金,SLM Ti-6Al-4V合金内部孔洞缺陷导致表面附近应力集中,促进疲劳裂纹形核;而SLM Ti-6Al-4V合金中随机取向的α + β晶粒、二次裂纹和孔洞延缓了裂纹扩展,提高了疲劳寿命. 对于轧制态Ti-6Al-4V合金, 由大量近似取向α晶粒组成的宏观区引起应力集中, 形成微裂纹,导致疲劳裂纹形核,而且宏观区对裂纹扩展的阻碍作用较小,不利于材料的疲劳寿命.

     

    Abstract: The bending fatigue behavior, the corresponding microstructure and fracture morphology of SLM Ti-6Al-4V alloy were studied. The rolled Ti-6Al-4V alloy with the same chemical composition as the SLM sample was set for comparative study. X-ray diffraction (XRD), scanning electron microscope (SEM) with electron backscatter diffraction (EBSD) were used to analyze the microstructure of the alloy. The results show that the three-point bending fatigue cracks initiate from stress concentration areas near the quasi-cleavage fracture surface, and then propagate inward.The bending fatigue life of SLM Ti-6Al-4V alloy was higher than that of rolled Ti-6Al-4V alloy. SLM Ti-6Al-4V internal hole defects led to stress concentration near the surface, resulting in fatigue crack nucleation. However, the random orientation α + β grains, secondary cracks, and holes in the SLM Ti-6Al-4V alloy delayed the crack propagation and improved fatigue life. As for rolled Ti-6Al-4V, the macrozone composed of a large number of α grains with approximate orientation caused the stress concentration and the formation of micro-cracks, which led to the nucleation of fatigue cracks. Moreover, the macrozone had little hindrance to crack propagation, which is not conducive to the fatigue life of materials.

     

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