高级检索

Mg1/Al1060真空扩散焊接头微观组织演变及性能分析

Microstructure evolution and property analysis of Mg1/Al1060 vacuum diffusion welded joints

  • 摘要: 利用真空扩散焊接技术,实现了工业纯镁Mg1与工业纯铝Al1060的连接.采用扫描电镜、能谱仪、万能力学试验机、显微硬度测试仪、电化学工作站等对扩散反应层的微观组织、物相成分及其性能进行研究.结果表明,Mg/Al真空扩散焊会在接合处生成由镁铝系金属间化合物组成的扩散反应层,随着保温时间延长,反应层的厚度逐渐增加,微观组织形态发生明显变化.扩散初期反应层呈现为单层结构,Mg2Al3相会在接合界面优先析出.保温时间达到60 min时,界面会生成Mg17Al12新相层.当保温时间延长至90 min时,反应层演变为三层结构,由Mg2Al3层、Mg17Al12层、(Mg17Al12共晶 + Mg基固溶体)层组成;随着保温时间延长,接头的剪切强度呈先升高后降低的趋势,在保温60 min时可承受的剪切力达到1245.7 N,断裂发生在靠近铝侧的Mg2Al3反应层处.各焊接层的显微硬度明显高于镁铝母材,Mg2Al3层具有最高的显微硬度,达到了320.6 HV. 反应层腐蚀速率由大到小的顺序为Mg1、(Mg17Al12共晶+Mg基固溶体)层、Mg2Al3 层、Mg17Al12 层、Al1060.

     

    Abstract: The reaction of industrial pure magnesium Mg1 and industrial pure aluminum Al1060 was realized by using vacuum diffusion welding technology. Scanning electron microscope, energy spectrometer, universal mechanical testing machine, microhardness tester and electrochemical workstation were used to study the microstructure, physical composition and properties of diffusion bonding layer. The results show that Mg/Al vacuum diffusion welding generated a diffusion reaction layer composed of magnesium-aluminum intermetallic compounds at the joint, and with the prolongation of the holding time, the thickness of the reaction layer gradually increases, and the microstructure morphology undergoes obvious changes. At the initial stage of diffusion, the reaction layer shows a monolayer structure, and the Mg2Al3 phase precipitates preferentially at the joint interface; when the holding time reaches 60 min, the interface generates a new phase layer of Mg17Al12; when the holding time is extended to 90 min, the reaction layer evolves into a three-layer structure consisting of a Mg2Al3 layer, a Mg17Al12 layer, and a (Mg17Al12 + Mg-based solid solution) layer. With the prolongation of the holding time, the shear strength of the joint showed a tendency of increasing and then decreasing, and the shear force that could be withstood during the holding time of 60 min reached 1245.7 N, and the fracture occurred at the Mg2Al3 reaction layer near the aluminum side. The microhardness of each welded layer was significantly higher than that of the magnesium and aluminum base material, and the Mg2Al3 layer exhibited the highest microhardness of 320.6 HV. The corrosion current density of the Mg1 layer was the smallest, 2.199 × 10−3 A/cm2 , while the corrosion current density of the Al1060 layer, the Mg2Al3 layer, the Mg17Al12 layer, and the (Mg17Al12 + Mg based solid solution) layer increased by one order of magnitude. The order of corrosion rate is Mg1 > (Mg17Al12 + Mg based solid solution)> Mg2Al3 > Mg17Al12 > Al1060.

     

/

返回文章
返回