高级检索

X80M钢管道全自动焊接接头裂纹尖端张开位移差异性

The difference of CTOD of X80M pipeline steel fully automatic welded joints

  • 摘要: 针对不同预热条件下X80M钢管道全自动焊接接头,开展了裂纹尖端张开位移(crack tip opening displacement, CTOD)的差异性研究. 采用单边缺口3点弯曲试样进行CTOD试验,按照GB/T21143-2014标准和ISO15653-2018标准推荐的公式分别进行CTOD值的计算. 结果表明,两种计算公式结果不同,采用ISO 15653-2018标准推荐公式计算CTOD值结果与GB/T21143-2014标准相比平均偏高35%,差异出现的原因是两种标准的修正方式侧重点不同,即GB/T21143-2014标准针对裂纹长度变化进行修正,而ISO15653-2018标准针对测试温度的影响进行修正. 预热温度为80 ℃的接头试样CTOD值整体较低,其中按GB/T21143-2014标准计算有3个试样低于标准,最低为0.16 mm,按ISO 15653-2018标准计算有1个试样低于标准,最低为0.20 mm;预热温度为120 ℃时,所有试样在两种标准下计算的CTOD值均满足标准要求,焊接接头断裂韧性更好. 相同预热条件下,熔合区试样CTOD值整体高于焊缝区试样,且CTOD最大值均出现于熔合区,具有较好的断裂韧性,熔合区CTOD值受组织不均匀性的影响,不同位置间存在较大差异,存在性能的不均匀性.

     

    Abstract: Aiming at the fully automatic welded joints of X80M steel pipe under different preheating conditions, the difference of crack tip opening displacement is studied. The CTOD test is carried out on single notch three-point bending specimen, and CTOD value is calculated according to the formula recommended in GB/T21143-2014 and ISO15653-2018. The results show that: Compared with GB/T21143-2014, the results of CTOD calculated by formula recommended by ISO 15653-2018 are 35% higher on average. This difference is mainly due to the difference in the emphasis of the correction methods of the two standards, that is, the GB standard corrects the change of crack length, while the ISO standard adjusts for temperature effects. The CTOD value of the joint sample under the preheating condition of 80 ℃ is low on the whole. According to GB/T21143-2014, three samples are lower than the standard, the lowest is 0.16 mm, and according to ISO 15653-2018, one sample is lower than the standard, the lowest is 0.20 mm. Under the preheating condition of 120 ℃, the calculated CTOD values of all samples under the two standards meet the standard requirements, and the fracture toughness of welded joints is better. Under the same preheating conditions, the CTOD values of the fusion zone are higher than that of the weld zone, and the maximum value of CTOD values appearing in the fusion zone, which has good fracture toughness. However, the CTOD value of the fusion zone is affected by the inhomogeneity of the structure, resulting in great differences between different positions and uneven performance distribution.

     

/

返回文章
返回