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HSn70-1锡黄铜冷源辅助搅拌摩擦焊搅拌区的强化机制和应变硬化行为

Strengthening mechanism and strain hardening behavior of the stir zone of cold source assistant friction stir welded HSn70-1 tin brass joint

  • 摘要: 采用冷源辅助搅拌摩擦焊对2 mm厚的HSn70-1锡黄铜进行对接焊接,并获得了无缺陷的焊接接头. 利用光学显微镜、电子背散射衍射、透射电子显微镜和拉伸试验,分析搅拌区的微观组织及其对强化机制和应变硬化行为的影响. 结果表明,干冰乙醇混合物的快速冷却作用不仅消除了热影响区,还抑制了搅拌区的位错回复和晶粒长大. 搅拌区呈现具有较高位错密度的超细晶结构,搅拌区的抗拉强度为486 MPa,比母材提高了53.8%,断后伸长率也达到了30%,搅拌区屈服强度较母材提高了47.1%,其强化机制主要为固溶强化和晶界强化,但搅拌区的应变硬化行为主要受晶粒尺寸和位错密度的影响. 由拉伸过程中产生的纳米尺度变形孪晶可协调塑性变形,并有效缓解应力集中,使搅拌区强度提高的同时仍具有良好的延展性.

     

    Abstract: 2 mm thick HSn70-1 tin brass plates were joined using cold source assistant friction stir welding. Defect free welded joint was obtained. The microstructure and its effect on the strengthening mechanism and strain hardening behavior were studied by optical microscopy, electron backscatter diffraction, transmission electron microscopy, and tensile test. The obtained results showed that the rapid cooling effect of dry ice and ethanol mixture eliminated the heat-affected zone, and it also restrained dislocation recovery and grain growth in the stir zone. The stir zone exhibited ultra-fine grain structure with high dislocation density. The ultimate tensile strength of the stir zone was 486MPa, which was 53.8% higher than that of the base material, and the fracture elongation reached to 30%. The yield strength of the stir zone also increased by 47.1% compared to that of the base material, and the yield strength of the stir zone was dominated by solid solution strengthening and grain boundary strengthening mechanisms, while the strain hardening behavior was mainly affected by grain size and dislocation density. The nano-scale deformation twins which generated during the tensile test effectively coordinated plastic deformation and alleviated stress concentration, so the strength of the stir zone was improved without remarkable ductility loss.

     

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