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动力电池1060铝合金薄板可调环形光斑激光搭接焊工艺优化

Optimization of laser lap welding process of power battery 1060 aluminum alloy sheet with adjustable ring spot

  • 摘要: 激光焊接为动力电池铝合金薄板焊接提供了有效技术手段,然而传统激光焊接工艺在高焊接速度要求下易产生飞溅、气孔等缺陷,影响构件的服役性能. 文中开展可调环形光斑激光搭接焊工艺调控研究,阐明了中心-环形激光功率对焊缝成形的影响规律,在此基础上,确定了无飞溅、少气孔、大搭接面熔宽的高速稳定焊接工艺窗口. 在上述工艺窗口范围内,以小熔深波动与大搭接面熔宽作为目标,基于Kriging模型与NSGA-Ⅱ遗传算法开展多目标工艺参数优化. 经验证,在焊接速度70 mm/s以上,焊缝成形质量进一步得到提升,搭接面熔宽提高8.89%、熔深波动小于10%、无明显成形缺陷.

     

    Abstract: Laser welding provides an effective technical method for power battery aluminum alloy sheet welding, but the traditional laser welding process is easy to produce spatter, porosity and other defects under the requirement of high welding speed, which will affect the service performance of component. In this paper, the regulation and control of laser lap welding of aluminum alloy sheet with adjustable ring spot are studied, and the influence law of center-ring laser power on weld forming was expounded. On this basis, the high-speed stable welding process window with no spatter, little porosity and large lap surface width was identified. In the range of the process window, the multi-objective optimization of process parameters was further carried out by taking small penetration fluctuation and large bonding width as targets. It has been proved that the welding speed is above 70 mm/s, the welding width of the lap surface is increased by 8.89%, the fluctuation of the welding depth is less than 10%, there is no obvious forming defect, and the forming quality of the weld is further improved.

     

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