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热输入对电弧增材制造超级双相不锈钢组织与性能的影响

Effect of heat input on microstructure and mechanical properties of wire arc additive manufactured super duplex stainless steel

  • 摘要: 为了研究热输入对电弧增材制造超级双相不锈钢组织和性能的影响,使用直径为1.2 mm的ER2594超级双相不锈钢焊丝,在Q345低碳合金钢的基板上使用不同的热输入进行MIG电弧增材制造单墙体试验,并对其微观组织和力学性能进行分析,结果表明,当热输入由435.6 J/mm增加至517.3 J/mm时,由于热输入量增加和冷却速率较慢造成奥氏体含量升高,其含量由31%增加至43%. 当热输入增加至599.0 J/mm时,由于N元素烧损使奥氏体含量降低的程度大于提高热输入使其增加的程度,奥氏体含量由43%减少至41%. 随着热输入的增大(435.6 J/mm增加至599.0 J/mm)显微硬度先降低后升高,其原因在于显微硬度与铁素体含量呈正相关. 热输入取中间值(517.3 J/mm)时的试样由于奥氏体含量较多使得其拉伸性能略优.

     

    Abstract: In order to investigate the influence of heat input on the microstructure and properties of wire arc additive manufactured super duplex stainless steel, sample tests were conducted by MIG arc additive manufacturing of a sing-wall on a substrate of Q345 low carbon alloy steel, using ER2594 super duplex stainless steel wire 1.2 mm in diameter with different heat inputs applied. The microstructure and mechanical properties of each sample were analyzed. The results showed that when the heat input was increased from 435.6 J/mm to 517.3 J/mm, the austenite content grew from 31% to 43%, which was attributed to the greater heat input and the slower cooling rate. When the heat input was further increased to 599.0 J/mm, the austenite content decreased from 43% to 41% due to the loss of nitrogen content. With continuous increase of heat input (from 435.6 J/mm to 599.0 J/mm), the microhardness was initially decreased and then increased, since microhardness is positively correlated with ferrite content. The sample with a intermediate heat input value (517.3 J/mm) exhibited better tensile performance due to its high austenite content.

     

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