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焊趾半径对疲劳短裂纹演化行为的影响

Study on the influence of weld toe radius on the evolution behavior of fatigue short cracks

  • 摘要: 焊趾半径对焊接结构的疲劳性能有重要影响.综合泰森多边形法和子模型技术,采用粘塑性率相关的晶体塑性本构,在宏观的十字形焊接接头焊趾局部构建了二维微观RVE(representative volume element)子模型.基于滑移带平均的疲劳指标参量计算滑移带的成核寿命和扩展寿命,通过降低具有最小寿命的滑移带的弹性模量模拟裂纹的形成,实现了宏观-微观跨尺度疲劳短裂纹演化行为仿真.分析表明:当焊趾半径小于0.5 mm时,成核寿命随着焊趾半径增大而增大;当焊趾半径大于0.5 mm时,成核寿命主要受到晶粒形态与取向的影响呈现波动性变化.焊趾RVE子模型可划分为焊趾圆弧影响区和非影响区.在焊趾圆弧影响区,裂纹演化行为主要受到焊趾半径影响,成核位置有所差异,扩展速率随裂纹循环次数呈线性上升;随着裂纹扩展,焊趾半径影响逐渐减小,晶粒形态与取向影响逐渐增大;当裂纹扩展到非影响区,裂纹演化行为主要受到晶粒形态和取向的影响,扩展速率呈现较大的波动性.

     

    Abstract: The weld toe radius has a significant impact on the fatigue performance of welded structures. By integrating the Voronoi tessellation method and submodeling technique, a two-dimensional microscopic representative volume element (RVE) submodel was constructed at the macroscopic cruciform welded joint weld toe using a viscoplastic rate-related crystal plasticity constitutive model. The average fatigue indicator parameters of the slip band were calculated to determine the nucleation life and extension life of the slip band. The formation of cracks was simulated by reducing the elastic modulus of the slip band with the shortest life, realizing the simulation of macro-micro scale fatigue short crack evolution behavior. Analysis shows: when the weld toe radius is less than 0.5 mm, the nucleation life increases with the increase of the weld toe radius; when the weld toe radius is greater than 0.5 mm, the nucleation life mainly fluctuates due to the influence of grain shape and orientation. The weld toe RVE submodel can be divided into the weld toe arc influence zone and the non-influence zone. In the influence zone, the crack evolution behavior is mainly affected by the weld toe radius, with different nucleation positions and the extension rate increases linearly with the number of crack cycles; as the crack extends, the influence of the weld toe radius gradually decreases, and the influence of grain shape and orientation gradually increases; when the crack extends to the non-influence zone, the crack evolution behavior is mainly affected by the grain shape and orientation, and the extension rate shows significant fluctuations.

     

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