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Ti6Al4V合金低真空激光焊接头形貌特征分析

Analysis of morphological characteristics of low vacuum laser welded joint of Ti6Al4V alloy

  • 摘要: 为了探究Ti6Al4V合金在低真空环境不同焊接参数下激光焊接头的形貌特征,在5 Pa环境压力下对其进行非熔透焊接,分析了激光功率及离焦量对焊接接头形貌的影响规律,并对典型接头形貌的稳定性及形成区间进行分析. 结果表明,低真空环境下激光焊工艺参数的宽范围改变均可以得到较为理想的焊接质量,焊缝熔深随输出功率的增加而近似线性增加,未发生常压气氛下万瓦级激光焊存在的若干缺陷问题. 焊接接头的几何形貌特征可分为2种,线能量利用系数小于0.13或大于0.14时形成的U形形貌,以及线能量利用系数在0.13与0.14之间时形成的V形形貌. V形形貌匙孔维持稳定所需要的蒸气压力远大于U形,因此V形形貌匙孔较难维持准稳态,焊缝熔深波动较大,易在焊缝底部形成缺陷.

     

    Abstract: In order to explore the morphology characteristics of the laser welded joint of Ti6Al4V alloy under low vacuum environment, non-penetration welding was performed under 5 Pa ambient pressure. The influence law of laser power and defocus amount on the weld morphology was studied, and the stability and formation interval of the typical joint morphology were analyzed. The results show that the weld bead quality can be obtained by changing the process parameters in a wide range under low vacuum ambient pressure, and the weld penetration increases linearly with the increase of output power. The geometric features of welded joints can be divided into two types: the U shape formed when the line energy utilization factor is less than 0.13 or greater than 0.14, and the V shape formed when the line energy utilization factor is between 0.13 and 0.14. V shape keyhole stability is poor, it is difficult to maintain the quasi steady state, weld penetration depth fluctuation is large, easy to form defects at the bottom of the weld.

     

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