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基于刻槽结构的复合杆爆炸焊接数值模拟

Numerical simulation of explosive welding of composite rod based on grooved structure

  • 摘要: 结合复合杆的结构特性,推导出考虑复管收缩产生塑性功影响的Gurney公式,并运用该公式对复管的碰撞速度进行计算,探究复管受冲击波驱动变形产生塑性功对碰撞速度的影响,并提出一种新型的刻槽式复管结构,通过该结构可以获得较好的焊接质量. 通过理论计算与有限元分析结果表明,普通圆管形钢管在基杆与复管间隙为3.5 mm时,炸药爆炸驱动复管获得的动能被塑性变形全部抵消,其碰撞速度为0,理论计算与仿真结果一致性较好;而在同等条件下,所设计的刻槽式复管结构仿真结果表明,其碰撞速度可以达到667.85 m/s,碰撞角度为13.877°,满足焊接下限碰撞速度要求. 基于此,二维微观仿真分析结果表明,结合界面处呈现出周期性波纹,并产生大量射流,在结合界面处温度超过两种金属的熔化温度,结合界面质量较好.

     

    Abstract: Combined with the structural characteristics of the composite rod, the Gurney formula considering the influence of plastic work caused by the contraction of the flying tube is derived, and the collision speed of the flying tube is calculated by using this formula. The influence of plastic work generated by the deformation of the flying tube driven by shock wave on the collision speed is explored, and a new grooved flying tube structure is proposed, through which better welding quality can be obtained. The results of theoretical calculation and finite element analysis show that when the gap between the base rod and the flying tube is 3.5 mm, the kinetic energy obtained by the explosive explosion driving the flying tube is completely offset by the plastic deformation, and the collision speed is 0. The theoretical calculation and simulation results are in good agreement. Under the same conditions, the simulation results of the grooved flying tube structure show that the collision speed can reach 667.85 m/s and the collision angle is 13.877°, which meets the requirements of the lower limit collision speed of welding. Based on this, the two-dimensional microscopic simulation analysis results show that the combined interface presents periodic ripples and produces a large number of jets. The temperature at the combined interface exceeds the melting temperatures of the two metals, and the combined interface quality is better.

     

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