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基于PSO-SVM的点焊接头强度自动分类

Research on automatic classification of spot welding joint strength based on PSO-SVM

  • 摘要: 点焊是汽车零部件的主要连接方式之一,其接头的拉伸和剪切强度是评价连接质量的重要因素. 在制备大量点焊试样的基础上,对各试样接头进行超声信号检测. 运用信号处理方法获得时域、频域和小波包特征值,通过对点焊试样进行拉剪试验,建立了点焊接头拉剪强度的分级标准. 根据试验数据训练了BP神经网络和基于粒子群优化支持向量机(particle swarm optimization support vector machines,PSO-SVM)的神经网络分类器. 最后通过输入不同数据量的特征值参数,比较两种神经网络模型对点焊强度分类的精度. 结果表明,结合9个超声信号特征值的PSO-SVM神经网络点焊强度分类精度达到95%.

     

    Abstract: Spot welding is one of the main connection methods of automobile parts, and the tensile and Shear strength of its joints are important factors to evaluate the connection quality. On the basis of preparing a large number of spot welding samples, this investigation conducted ultrasonic signal detection on the joints of each sample. Using signal processing methods to obtain time-domain, frequency-domain, and wavelet packet eigenvalues, a grading standard for the tensile and shear strength of spot welded joints was established by conducting tensile and shear tests on spot welded samples. According to the test data, BP neural network and neural network classifier based on Particle swarm optimization support vector machines (PSO-SVM) are trained. Finally, the accuracy of two neural network models for spot welding strength classification was compared by inputting feature value parameters with different data set. The experimental results show that the PSO-SVM neural network combined with 9 ultrasonic signal eigenvalues has a spot welding strength classification accuracy of 95%.

     

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