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主副加热分布式热源局部热处理方法

Local post weld heat treatment method by primary and secondary distributed heat source

  • 摘要: 局部热处理是保证承压设备全寿命周期安全性的重要手段. 文中以某二甲苯塔分段筒节为研究对象,提出了一种主副加热分布式热源局部热处理方法,在传统单加热基础上,距离焊缝一定位置施加副加热区,主加热用于改善焊缝微观组织、消除部分残余应力,副加热在焊缝产生反变形,抵消主加热产生的“收腰变形”,消除焊缝内表面残余应力. 采用试验、数值模拟和理论分析,建立了主副加热局部热处理有限元模型,研究了副加热带温度、宽度、主副加热间距对应力消除效果的影响规律. 结果表明,采用传统单加热热处理方法,降温阶段,焊缝受到拘束作用在内表面产生新的二次应力. 主副加热分布式热源局部热处理利用副加热区的反变形,可以在焊缝内表面产生压应力. 主副加热带宽度、间距和副加热温度是应力消除效果的关键因素,提出了主副加热局部热处理工程设计方法,为重大承压设备局部热处理提供依据.

     

    Abstract: Local heat treatment is an important means to ensure the safety of pressure-bearing equipment over its entire life cycle. This study takes a xylene tower segmented barrel as the research subject and proposes a novel heat treatment method by adding a secondary heating band at a certain distance from the primary heat source. The primary heating band improves the microstructure of the weld. The secondary heating band eliminates residual stresses on the internal surface of the weld and neutralizes waist-closing deformation. This research established a local heat treatment model for primary and secondary heating. Factors influencing stress relief were investigated, including the effects of temperature, band-width of the secondary heating band, spacing between the primary and secondary heating, and so on. Results show that traditional local heat treatment produces new secondary stresses on the inner surface due to the constraint effect. Primary and secondary heating distributed heat source local heat treatment can produce compressive stress on the inner surface of the weld due to reversible deformation. The width and spacing of the primary and secondary heating bands are crucial to stress relief. Engineering design methodology is proposed, shedding light on the heat treatment of extremely large pressure equipment.

     

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