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新型马氏体耐热钢蠕变-疲劳性能与寿命预测

Creep-fatigue properties and life prediction method of new martensitic heat resistant steel

  • 摘要: 针对P92和G115新型马氏体耐热钢进行了应力控制下蠕变-疲劳性能研究,分析了保载时间和峰值应力对应力控制下蠕变-疲劳性能的影响规律. 结果表明,应力控制下蠕变-疲劳过程中蠕变变形和损伤主导了蠕变-疲劳寿命. 蠕变-疲劳寿命随峰值应力和保载时间的增加而下降,同时相同峰值应力下,G115钢的蠕变-疲劳寿命约是P92钢的8~10倍,但G115钢对峰值应力与保载时间的交互作用更为敏感. 材料高温强度的变化导致G115钢的蠕变-疲劳性能优于P92钢. 针对应力控制下蠕变-疲劳寿命预测,研究了能量法、应变能密度耗竭法、频率分离法和回线能量法等. 并基于应力控制蠕变-疲劳非弹性应变损伤机制,提出了最小循环蠕变速率法和基于纯蠕变的最小蠕变速率法. 结果表明:最小循环蠕变速率法预测精度最高,而基于纯蠕变的最小蠕变速率法对高寿命区预测良好,而低寿命区误差偏大.

     

    Abstract: In this paper, the creep-fatigue properties of P92 and G115 new martensitic heat-resistant steels under load control are studied. Influence of dwell time and peak stress on the creep-fatigue properties under load control is analyzed. The results show that the creep-fatigue life decrease with the increase of peak stress and dwell time, and the creep-fatigue life of G115 steel is about 8-10 times that of P92 steel under the same peak stress, but G115 steel is more sensitive to the interaction between peak stress and dwell time. Changes in high temperature strength of materials lead to better creep-fatigue properties of G115 steel than P92 steel. Creep deformation and damage dominate creep-fatigue life during creep-fatigue under load control. For the creep-fatigue life prediction method under load control, the energy method, toughness exhaustion method, frequency separation method and frequency modified tensile hysteresis energy model are studied. Furthermore, based on the mechanism of load controlled creep-fatigue inelastic strain damage, the minimum cyclic creep rate method and the minimum creep rate method based on pure creep are proposed. The results show that the minimum cyclic creep rate model exhibited the highest prediction accuracy, and the method based on the minimum creep rate under pure creep predicts the high-life zone well, but the error in the low-life zone is relatively large.

     

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