Abstract:
In the process of electronic packaging, an intermetallic compounds layer is formed at the interface between solder and Cu substrate. The intermetallic compounds layer is mainly composed of Cu
6Sn
5 compounds. The size and morphology of the Cu
6Sn
5 intermetallic compounds have a notable influence on the reliability of solder joints. A series of Sn3.0Ag0.5Cu/Cu solder joints were prepared by reflow soldering method. Image-Pro Plus software was used to statistically analyze the size distribution and the thickness of the Cu
6Sn
5 grains. The results show that the average diameter of Cu
6Sn
5 grains is proportional to
t0.38, where
t is the reflow time. The mean thickness of the interfacial compounds layer is proportional to
t0.32. With the increase of reflow time, the growth rate of interfacial compound slows down, and Cu
6Sn
5 grain size distribution becomes more uniform. The size distribution of Cu
6Sn
5 in samples with long reflow time is basically consistent with the theoretical curve of FRD model, while for samples with short reflow time, the grain size distribution deviates from the FRD theory. The statistical results show that the grain size with the highest frequency is less than the average value. The growth mechanism of interfacial Cu
6Sn
5 grains was discussed, and the effect of reflow time on the growth way of Cu
6Sn
5 grains was analyzed.