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7075铝合金TIG焊焊缝的组织和性能与耐腐蚀性

Microstructure and corrosion resistance of 7075 aluminum alloy welded by TIG

  • 摘要: 采用自研的7075铝合金焊丝对7075铝合金板材进行焊接试验,研究焊接电流(160 ~ 180 A)对焊缝组织和性能与耐蚀性的影响;同时观察T6热处理(480 ℃ + 1 h,120 ℃ + 24 h)后性能的变化.结果表明,焊缝组织均匀为等轴晶,而且随电流增大晶粒尺寸不断增加,热处理后晶界变窄,明显看出析出相变少;XRD和SEM检测发现焊接后焊缝主要由β相(β-AlCu3)、η相(MgZn2)和少量的AlCuMg相组成,同时检测出有Al13Fe4金属间化合物和少量的Mg2Si;热处理后合金元素固溶溶入基体,时效后并没有析出常见的强化相,仅发现Al13Fe4,Mg2Si和少量的Al5Fe3,SiO2杂质相.通过热处理,元素由热处理前的偏析严重,转变为热处理后的分布均匀,降低焊缝处的自腐蚀电位;同时阻抗和相位角均得到提升,耐蚀性最好的为经过热处理后电流165 A的焊缝.

     

    Abstract: In this paper, the self-developed 7075 aluminum alloy welding wire was used to conduct welding experiments on the 7075 aluminum alloy plate, and the effect of welding current (160-180 A) on the microstructure and corrosion resistance of the weld was studied, and the changes in performance after T6 heat treatment (480 ℃+1 h, 120 ℃+24 h) were observed. The microstructure at the weld is uniform isoaxial crystals, and with the increase of the current, the grain size continues to increase, and the grain boundary narrows after heat treatment, which is obviously seen to be less precipitation; XRD and SEM detection found that the weld is mainly composed of β phase (β-AlCu3), η phase (MgZn2) and a small amount of AlCuMg phase, and at the same time, Al13Fe4 intermetallic compounds and a small amount of Mg2Si were detected; after heat treatment, the solid solution of alloying elements dissolved into the matrix, and no common reinforced phase was precipitated after aging. Only Al13Fe4, Mg2Si and a small amount of Al5Fe3 and SiO2 impurity phases were found. Through heat treatment, the elements are severely segregated before heat treatment to uniform distribution after heat treatment, reducing the self-corrosion potential at the weld; at the same time, the impedance and phase angle are improved, and the best corrosion resistance is the weld under the current 165 A after heat treatment.

     

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