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基于能量耗散的激光焊对接接头高周疲劳性能快速评估

Rapid high-cycle fatigue performance evaluation of laser-butt joints based on energy dissipation

  • 摘要: 基于红外热像法获得对接接头疲劳自热温升数据,建立激光焊对接接头能量耗散疲劳评估模型. 借助能量耗散模型,对Q310NQL2-Q345NQR2激光焊接头高周疲劳过程的疲劳性能进行了研究. 结果表明,随着应力幅值的增加,Q310NQL2-Q345NQR2激光焊接头的能量耗散随之增加,并在疲劳极限附近出现了拐点. 结合 RVE(representative volume element)模型分析,该拐点正是材料内部从单一的可逆微结构运动到同时包括可逆和不可逆的微结构运动的转折点. 其中不可逆微结构运动相应于引起材料损伤的非弹性耗散,当损伤累积到一定程度,其相应的非弹性能量耗散也存在阀值. 以此阀值作为疲劳寿命预测参量,建立高周疲劳激光焊对接接头疲劳寿命预测模型,实现S-N曲线的快速预测.

     

    Abstract: The fatigue evaluation model of laser-welded butt joint based on energy dissipation is established using the data of fatigue self-heating measured by an infrared thermal imager. The fatigue performance of the Q310NQL2-Q345NQR2 laser welded joint during the high-cycle fatigue (HCF) process is studied based on the presented model. The results show that as the stress amplitude increases, the energy dissipation of the Q310NQL2-Q345NQR2 laser welded joint increases, and when combined with the (representative volume element) RVE model to analyze, the knee point is exactly the turning point near the fatigue limit where the microstructure movement within the material gradually changes from only reversible behavior to both reversible and irreversible behaviors. The irreversible microstructure movement corresponds to the induced-damage inelastic dissipation. When the damage accumulates to a certain extent, the corresponding inelastic energy dissipation reaches a threshold value. Therefore, if taking this threshold value as the fatigue life prediction index, the HCF fatigue life prediction model of the laser-welded butt joint is well established for realizing the rapid prediction of the S-N curve.

     

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