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极性对细直径自保护药芯焊丝CMT下熔滴过渡及焊缝成形的影响

Effect of electrode polarity on droplet transfer and spatter mechanism in CMT arc welding with fine diameter self-shielded flux cored wire

  • 摘要: 自保护药芯焊丝广泛应用在野外焊接及修复领域中,其中在野外薄壁管道的焊接中,减少母材热输入,保证焊接质量具有重要意义. 因此探索了适用于野外薄壁管道焊接的细直径自保护药芯焊丝CMT技术,利用电信号采集系统和高速摄影系统,对比分析了不同极性下的熔滴过渡过程. 结果表明,在不同极性下,熔滴过渡表现为混合过渡模式. 在直流反接条件下,峰值阶段下的熔滴过渡模式主要表现为大滴排斥过渡. 在直流正接条件下时,峰值阶段下的熔滴过渡模式主要表现为射滴过渡,相比于直流反接条件,焊缝的熔深较浅,余高较高,熔宽较宽. 焊接参数的增大,并未改变熔滴过渡的模式. 爆炸型焊接飞溅主要出现在直流正接条件下的短路阶段中. 排斥型飞溅主要出现在直流反接条件下的峰值阶段中.

     

    Abstract: self-shielded flux cored wire is widely used in the field welding and repair. In the field thin-walled pipeline welding, it is of great significance to reduce the heat input of base metal and ensure the welding quality. Therefore, this paper explores the CMT technology of fine diameter self-shielded flux cored wire, which is suitable for thin-walled pipeline welding in the field. The results were shown that the droplet transfer was the mixed transfer mode under different polarity, the mainly mode was the short-circuit transfer. In DCEP (direct current electrode positive), in the stage of peak, the droplet transfer mode is mainly characterized by globular repelled transfer. In DCEN (direct current electrode negative), the droplet transfer mode is mainly projected transfer in the stage of peak. With the increase of welding parameters, the mixing droplet transfer mode has not been changed. At the same time, the explosive welding spatter mainly occurred in the short-circuit stage under DCEN. The exclusion spatter mainly appeared in the peak stage under DCEP.

     

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