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GTAW多相流数值模拟的相界面实时标记方法

Real-time phase interface marking method for GTAW multiphase flow numerical simulation

  • 摘要: 在大电流GTAW的非稳态多相流数值模拟中,需要将电弧热与电弧压力加载在金属相与气相之间的动态变化的界面上,以便准确描述电弧与熔池之间的相互作用. 因此提出了一种相界面实时标记方法,通过在三维计算域网格数据中遍历搜索相体积分数梯度的最大值,识别出临近相界面的单层网格区域并施加标记,将面热源与表面力除以网格厚度转化为体热源与体积力并加载到标记区域. 结果表明,该方法鲁棒性强,对不同幅度凹凸起伏的GTAW 相界面均能准确标记,标记时间仅占控制方程迭代时间的7.34%,能够满足实时性要求. 利用该方法能够准确模拟电弧压力对熔池的挖掘作用以及电弧热沿工件深度方向的渗透作用,无需采用复合热源模型,即可在计算结果中呈现大电流GTAW的指状熔深特征.

     

    Abstract: During the transient multiphase flow simulation of high-current GTAW, to accurately describe the interaction between the arc and molten pool, the arc heat and arc pressure should be loaded on the dynamic interface between the metal phase and gas phase. Therefore, a real-time marking method of phase interface is proposed. The maximum value of phase volume fraction gradient is searched by traversing the grid data in the 3D computing domain to identify and mark the single-layer mesh zone near the phase interface. The volume heat source and volume force are transformed by dividing the surface heat source and surface force by the grid thickness. They are loaded at the marked zone as the arc heat and arc pressure. The result shows that this method has strong robustness to accurately mark the GTAW phase interface with fluctuation. The marking time is only 7.34% of the governing equation iteration time, which meets the real-time requirements. The digging effect of arc pressure on the molten pool and the penetration effect of arc heat along the depth direction is accurately simulated. Without using the combined heat source, the finger penetration characteristics of high-current GTAW are obtained in the simulation results.

     

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