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焊剂片约束电弧焊接高强钢T形接头电弧形貌与熔滴过渡模式分析

Research on arc morphology and droplet transfer mode of high-strength steel T-joint of flux bands constricting arc welding

  • 摘要: 针对高强钢三明治板焊接加工难题,提出一种焊剂片约束电弧(FBCA)焊接方法,获得了成形良好的T形接头. 首先对焊剂片高温熔化状态进行测量和分析,其次通过搭建的高速摄像系统,采集焊接过程中电弧及熔滴图像,分析电弧形貌变化与熔滴过渡模式,最后测量焊后T形接头尺寸并研究焊缝成形规律. 结果表明,不同参数下FBCA焊接存在短路过渡、弧桥并存过渡、大滴过渡、细滴过渡及亚射流过渡,焊剂片存在小颗粒状、大颗粒状、液桥状及弧桥并存状,当焊剂片为弧桥并存状/液桥状,弧桥并存过渡时,电弧被压缩,电弧燃烧稳定,焊缝成形最好.

     

    Abstract: In order to solve the welding problem of high strength steel sandwich plate, a welding method of flux bands constricting arc welding (FBCA) was proposed, and a well-formed T-joint is obtained. Firstly, the melting state of flux bands at high temperature is measured and analyzed. Secondly, The high-speed camera system was built to collect the arc and droplet images in the welding process, analyze the change of arc morphology and droplet transfer mode. Finally, measure the size of the welded T-joint and study the forming rule. The results show that under different parameters, FBCA welding has short circuiting transfer, arc bridge transfer, globular transfer, fine transfer and meso-spray transfer. The flux bands has small particle, large particle, liquid bridge and arc bridge coexistence. When the flux bands is in the form of arc bridge or liquid bridge, and the arc bridge transfer, the arc is compressed and burned stably, and the weld forming is best.

     

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