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铝合金CT试样焊接残余应力重分布分析

Redistribution analysis of welding residual stress of aluminum alloy CT specimen

  • 摘要: 对7005铝合金焊接试样建立有限元模型,模拟分析从试板提取紧凑拉伸试样(CT试样)后试样内部的残余应力重分布情况. 结果表明,CT试样缺口开在焊缝中心线时,横向残余应力在试样中心线两端为压缩状态,中部为拉伸状态,纵向残余应力为压缩状态;缺口开在焊趾时,横向残余应力在两端为压缩状态,中部为拉伸状态,纵向残余应力为拉伸状态;缺口开在母材时,横向残余应力在两端为拉伸状态,中部为压缩状态,纵向残余应力为拉伸状态. 进一步分析表明,焊缝中心线与CT试样边缘的距离超过1/4试样宽度时,两端的横向残余应力为压缩状态,中部为拉伸状态,否则呈现相反的规律. 焊缝中心纵向残余应力随着母材宽度的减小而减小,借助3-Bar模型分析发现,当焊缝一侧的母材宽度小于59 mm时,焊缝中心线的残余应力为压缩状态.

     

    Abstract: A finite element model of 7005 aluminum alloy weldment was established to simulate and analyze the redistribution of residual stress in the compact tensile specimen (CT specimen) extracted from the plate. The results show that when the notch of the CT specimen is in the weld center line, the transverse residual stress is compressed at both ends of the centerline, the middle is in the tensile state, and the longitudinal residual stress is in the compressed state, while when the notch is opened in the weld toe, the transverse residual stress is compressed at both ends, the middle is in the tensile state, and the longitudinal residual stress is in the tensile state. When the notch is in the base metal, the transverse residual stress is in the tensile state at both ends, the compression state in the middle, and the tensile state in the longitudinal residual stress. Further analysis shows that when the distance between the center line of the weld and the edge of the CT specimen exceeds the width of the specimen 1/4, the transverse residual stress at both ends is compressed and the middle is tensile, otherwise it shows the opposite rule. The longitudinal residual stress in the center of the weld decreases with the decrease of the width of the base metal. With the help of the 3-Bar model, it is found that when the width of the base metal on one side of the weld is less than 59 mm, the residual stress in the center line of the weld is compressed.

     

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