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导电银浆在铝合金表面的烧结性能分析

Sintering performance analysis of conductive silver paste on aluminum alloy surface

  • 摘要: 制备一种用于铝合金表面烧结银厚膜的低温烧结型导电银浆,以解决铝合金的软钎焊问题. 采用熔融淬火方法制备玻璃化转变温度(Tg)为360 ℃的Bi2O3-B2O3-ZnO玻璃粉. 将玻璃粉、亚微米银粉和有机载体混合制成无铅低温烧结型银浆,将该银浆涂覆在6061铝合金表面,并在440,470,500,530 ℃的温度下进行烧结. 研究烧结温度对银厚膜的电阻率、可焊性及与基板结合强度的影响. 当玻璃粉与银粉重量比为1∶9,烧结温度为530 ℃时,烧结银厚膜的电阻率为2.2 μΩ·cm,抗剪强度为56.0 MPa;同时Al,Mg和Bi2O3发生氧化还原反应在银厚膜与铝基板界面产生纳米级Bi单质,进而实现冶金结合. 结果表明,提高烧结温度可以有效促进玻璃的润湿铺展、Ag颗粒之间的颈缩和Ag颗粒的生长,进而明显改善银厚膜软钎焊可焊性.

     

    Abstract: A low-temperature sintered conductive silver paste containing Bi2O3-B2O3-ZnO glass frit was used for sintering thick silver film on the surface of aluminum alloy to realize aluminum alloy soft soldering. First, Bi2O3-B2O3-ZnO glass with glass transition temperature (Tg) of 360 °C was synthesized by using a melt-quenching method. Then, it was mixed with submicron silver powder to prepare lead-free low-temperature sintered silver paste, which was coated on the surface of 6061 aluminum alloy and sintered at temperatures of 440, 470, 500 and 530 ℃, respectively. The effects of sintering temperature on the resistivity and the solderability of silver thick film, and the bonding strength of the silver thick film on the substrate were studied. The results show that a thick silver film with glass and silver powder content ratio of 1∶9 (wt.%) sintered at 530 ℃ for 10 min has a low resistivity of 2.2 μΩ·cm and a high shear strength of 56.0 MPa at room temperature. Increasing the sintering temperature can effectively promote the flow, wetting and spreading of the glass, the growth of necking between Ag particles, and the growth of Ag particles, thereby improving the solderability of silver thick film significantly. In addition, the nano-scale elemental bismuth produced by the oxidation-reduction reaction of Al, Mg and Bi2O3 was detected at the interface of silver thick film and aluminum substrate. It shows that an excellent metallurgical bond was formed between the silver thick film and the aluminum substrate.

     

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