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分步气体介质下低功率激光焊接薄板紫铜成形及组织和性能

Research on laser welding formability and microstructure property of copper in stepwise gas medium

  • 摘要: 针对紫铜高反射率给激光焊接带来的困难及不利影响,提出了一种分步气体介质下低功率薄板紫铜激光焊接方法,即对紫铜表面在氧气介质下进行黑化处理,在待焊件表面形成氧化膜,改变材料表面的粗糙度,促使激光能量多次被重复吸收,提高紫铜对激光的吸收率. 对不同氧气流量下的最终焊缝成形、宏观形貌、熔深和熔宽及力学性能进行对比分析,并探究其作用机理. 结果表明,当氧气流量Q ≤ 8 L/min时,随着氧气流量的增大,熔深和熔宽随之增大,当氧气流量为8 L/min时,紫铜板完全被焊透,且焊缝成形良好;黑化层的主要成分为氧化铜,焊缝区的黑化层总体厚度为470 μm,黑化程度从焊缝区沿着母材方向逐渐减弱;焊缝区和热影响区的显微组织由无方向性的α固溶体组成,焊缝中心两侧组织为垂直于熔合线方向生长的柱状晶;焊缝中心硬度较常规焊有显著提高且抗拉强度良好,证明了采用分步气体保护法可以有效的提高紫铜对激光能量的吸收,且分布气体介质条件下不会导致紫铜激光焊接接头力学性能下降.

     

    Abstract: In view of the difficulties and adverse effects of high reflectivity of copper on laser welding, a copper laser welding method based on stepwise gas medium is proposed. The surface of copper was blackened, the oxide film was formed on the surface of the welded parts, the roughness of the material surface was changed, the laser energy was repeatedly absorbed, and the absorption rate of the laser welding of copper was improved. The final weld formation, macro-morphology, depth of fusion, weld width and mechanical property under different oxygen flow rates were compared, and the mechanism of the method was explored. The results show that when Q ≤ 8 L/min, the penetration and width increase with the increase of oxygen flow rate. When Q = 8 L/min, the copper sheet is fully welded and weld is well formed. The main component of the blackened layer is copper oxide, the overall thickness of the blackened layer in the weld zone is 470 μm, and the blackening degree gradually decreases along direction of the base metal from the weld center. The microstructure of the weld and the heat-affected zone is composed of non-directional α solid solution, and the sides of the weld center are columnar crystals grown along the horizontal direction. Compared with conventional welding, the hardness of weld center is significantly improved and the tensile strength is well, which proves that the stepwise gas protection method can effectively improve the absorption of laser energy of copper and will not cause the mechanical properties of copper laser welded joints to decline under the condition of stepwise gas medium.

     

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