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100 μm超薄不锈钢板脉冲微束等离子弧焊成形机理

Weld forming mechanism of 100 μm ultra-thin stainless steel by pulsed microplasma arc welding

  • 摘要: 针对100 μm超薄不锈钢板的脉冲微束等离子弧焊接,研究焊缝中心不同位置焊接热循环的动态变化机理以及脉冲参数对该动态变化的影响,结合试验获得的不同脉冲参数下的焊缝形貌,探讨焊缝成形与焊接热循环动态变化之间的关系. 结果表明,在4个脉冲参数的不同组合下,可形成5种不同的焊缝形貌;频率的增加或基值电流/峰值电流之比的增加,均使得一个脉冲周期行程中的焊缝中心线上各点的焊接热循环趋于一致;低频时随着基值电流/峰值电流之比的增大,这些点的加热最高温度(Tm)和加热时间t8/13(温度从800 K上升到1 300 K所经历的时间)的最大值减小,而最小值增大,t8/5的最大和最小值均增大;随着频率的增大,t8/5t8/13的平均值均减小;大多脉冲参数(频率不小于5 Hz时或1和2 Hz 下分别为0.5和 0.9 A基值电流时的脉冲参数)下,试验得到的焊缝成形百分比σ2和理论计算得到的焊接热循环最高温度百分比σ1相等,表明理论计算和试验的结果一致.

     

    Abstract: Dynamic variation mechanism of welding thermal cycles at different points in weld central line and influences of pulse parameters on it were studied for pulsed microplasma arc welding (P-MPAW) 100 μm ultra-thin stainless steel (SS) sheets. Combining experimental results about weld morphologies with different pulse parameters, the relations between weld morphologies and dynamic characters of welding thermal cycles were discussed further. The results were as following. There are five different weld morphologies obtained after welding with different combination of four pulse parameters. Welding thermal cycles tend to be identical at different points of one pulse cycle distance in weld center line. When the ratio of peak current to base current increases at low pulse frequency, the maximum values and minimum values in Tm and t8/13 (heating time, i. e. time span for temperature rising from 800 ℃ to 1 300 ℃) at different points of one pulse cycle distance in weld center line decrease and increase respectively, and both maximum value and minimum value of t8/5 increases. With an increasing in pulse frequency, the average values of t8/5 and t8/13 decrease. In most cases (when pulse frequency is not lower than 5 Hz or when base current are 0.5 A and 0.9 A at pulse frequency 1 Hz and 5 Hz, respectively), experimentally obtained duty cycles about weld morphologies (σ1) were as the same as the calculated duty cycles about the highest temperature of welding thermal cycle (σ2). It indicated that the calculated results were in agreement with the experimental results.

     

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