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严寒条件下X80钢管道全自动外焊焊缝组织与性能

Microstructure and properties of automatic welding process of X80 pipeline steel under extremely cold conditions

  • 摘要: 在−30 ℃严寒环境下进行了X80管线钢MAG电弧多层多道焊接试验,研究了22 mm厚管线钢焊接接头的显微组织、拉伸性能、显微硬度以及低温冲击韧性. 结果表明,在严寒条件下采用高强韧焊丝获得的接头,其焊缝组织组成主要为针状铁素体和先共析铁素体,粗晶区存在大量板条状贝氏体铁素体;焊接接头硬度呈“M”形分布,粗晶区的大量板条状贝氏体铁素体是该区域显微硬度值最大的主要原因;焊接接头的平均抗拉强度为684 MPa,具有延性断裂的典型特征;接头韧性薄弱区集中于焊缝区域,其平均冲击吸收能量为83 J. 与常温焊接相比,由于严寒条件焊接提高了冷却速度,促进了针状铁素体和M/A岛状组织的析出,严寒条件下接头的抗拉强度和显微硬度增加,但焊缝区域低温断裂韧性显著下降;同时,严寒条件下施焊更易产生气孔缺陷.

     

    Abstract: In order to study the effect of cold environment of −30 ℃ on the weldability of multi-layer and multi-pass welding of X80 pipeline steel, the microstructure, tensile property, microhardness and toughness of 22 mm thick welding joints were analyzed. The results show that the fusion zone is mainly composed of acicular ferrite and proeutectoid ferrite, and there are a large number of M/A particles in coarse grain zone. The microhardness distribution of welded joints is M-shaped, which is related to a large number of lath bainite ferrite. The average tensile strength of welded joints is 684 MPa, and it exhibits the typical characteristics of ductile fracture. The average impact absorption energy of fusion zone is 83 J. The cold environment improves the cooling rate and promotes the precipitation of acicular ferrite and M/A particles. Compared to normal environment, the tensile strength and microhardness of joints increase, but the toughness decreases dramatically. Meanwhile, it is easy to form porosity during welding in the cold environment.

     

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