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不锈钢/普碳钢双面爆炸复合的数值模拟

Numerical simulation of double-sided explosive welding of stainless steel/ordinary carbon steel

  • 摘要: 为了提高能量的利用率,使用双面爆炸焊接装置可以一次性得到两块复合板. 借助LS-DYNA软件与光滑粒子流体动力学,采用SPH-FEM耦合算法,选取厚度为3 mm的304不锈钢、16 mm的Q235钢和乳化炸药,对不锈钢/普碳钢的双面爆炸焊接试验做了三维数值模拟,计算并建立了爆炸焊接窗口. 对模拟过程中的复板竖向位移、碰撞压力和碰撞速度进行了分析,并将模拟得到的结果与试验结果进行了比较. 模拟结果表明,7 mm药厚下复合质量较好,而10 mm药厚下可能会由于碰撞能量过大导致焊接失效,模拟与试验结果一致性较好. 引入了Gurney公式对试验结果进行预测,计算结果显示:Gurney公式的预测结果与试验结果吻合较好,表明了SPH-FEM耦合算法与Gurney公式用于不锈钢/普碳钢双面爆炸焊接的有效性.

     

    Abstract: In order to improve the utilization rate of energy, two composite plates can be obtained at one time by using a double-sided explosive welding device. With the help of LS-DYNA software and smoothed particle hydrodynamics, SPH-FEM coupling algorithm was adopted. Three-dimensional numerical simulations were made for the double-sided explosive welding experiment of stainless steel/ordinary carbon steel by selecting 304 stainless steel with the thickness of 3 mm, Q235 steel with 16 mm and emulsion explosives. The explosive welding window was calculated and established. The vertical displacement, collision pressure and collision velocity were analyzed, and the simulation results were consisted with the experimental results. The simulation results show that the composite quality is better under the thickness of 7 mm, while the welding failure may be caused by the excessive collision energy under the thickness of 10 mm. The simulation results were in accordance with the experimental results. The Gurney formula was introduced to predict the experimental results. The calculation results show that the prediction results of the Gurney formula are in good agreement with the experimental results, indicating that the SPH-FEM coupling algorithm and Gurney formula are effective for double-sided explosive welding of stainless steel/ordinary carbon steel.

     

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