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工艺参数对自保护药芯焊丝焊接烟尘的影响

Effect of process parameters on welding fume of self-shielded flux cored wire

  • 摘要: 焊接烟尘中含有大量有害物质,严重威胁到焊工的身体健康,所以针对焊接烟尘的研究具有十分重要的意义. 通过高速摄像采集系统研究了焊接时熔滴的过渡模式,通过焊接烟尘收集装置对焊接烟尘的发尘量进行测量,对不同工艺参数下产生的焊接烟尘进行了成分分析. 结果表明,在大的电参数下,熔滴过渡模式对烟尘的发尘量影响不大,但过大的热输入导致了熔滴、母材的蒸发量和焊接烟尘的增加,直流反接下,熔滴过渡主要表现为排斥过渡,出现较多的焊接飞溅颗粒,导致直流反接时的焊接烟尘增多. 不同的极性规范下,烟尘的元素类型基本一致. 由于在直流反接时,更多的低电离物质在熔滴底部燃烧蒸发,导致低电离物质元素含量相比于直流正接时较多. 而在直流正接时,阴极斑点总在氧化膜处进行燃烧,导致更多的氧化物元素蒸发,形成焊接烟尘. 因此,直流正接下氧化物元素含量比直流反接下的元素含量多.

     

    Abstract: there were a lot of harmful substances in welding fumes, and it seriously threaten the health of welders, therefore, it was significant to study welding fume. In this paper, the droplet transfer mode was captured by high-speed camera. At the same time, the fume generated in the welding process was collected by the collection device. The amounts of fumes were measured next, and the composition of welding fumes in different parameters were analyzed by EDS. The results showed that the droplet transfer mode has little effect on the amounts of fumes generated under large electrical parameters, which is mainly due to the excessive heat input, it leaded to the increase of droplet and base metal evaporation and become the main reason for the increase of fumes. Under the direct current electrode positive (DCEP), the droplet mainly performed globular repelled transfer and there was more welding spatter, it caused the welding fume increases. In addition, the element types in fumes were basically the same for different polarity specifications. However, due to the combustion and evaporation of more low ionized substances at the bottom of the droplet during DCEP, the element content of low ionized substances was more than that under direct current electrode positive (DCEN). Otherwise, the cathode spots always located at the oxide film under DCEN, which causes more oxide elements to evaporate and form fumes. Finally, the content of oxide elements under DCEN was higher than that under the DCEP.

     

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