高级检索

激光送粉增材制造光粉交互作用机制分析

杨义成, 黄瑞生, 孙谦, 蒋宝, 王子然

杨义成, 黄瑞生, 孙谦, 蒋宝, 王子然. 激光送粉增材制造光粉交互作用机制分析[J]. 焊接学报, 2019, 40(11): 68-74. DOI: 10.12073/j.hjxb.2019400290
引用本文: 杨义成, 黄瑞生, 孙谦, 蒋宝, 王子然. 激光送粉增材制造光粉交互作用机制分析[J]. 焊接学报, 2019, 40(11): 68-74. DOI: 10.12073/j.hjxb.2019400290
YANG Yicheng, HUANG Ruisheng, SUN Qian, JIANG Bao, WANG Ziran. Mechanism analysis of interaction between laser and particles in laser additive manufacturing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(11): 68-74. DOI: 10.12073/j.hjxb.2019400290
Citation: YANG Yicheng, HUANG Ruisheng, SUN Qian, JIANG Bao, WANG Ziran. Mechanism analysis of interaction between laser and particles in laser additive manufacturing[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(11): 68-74. DOI: 10.12073/j.hjxb.2019400290

激光送粉增材制造光粉交互作用机制分析

基金项目: 国家科技重大专项课题(2018ZX04044001);黑龙江省自然科学基金项目(ZD2019E006)

Mechanism analysis of interaction between laser and particles in laser additive manufacturing

  • 摘要: 激光同轴送粉增材制造过程中,粉末粒子和激光束发生能量交互作用的剧烈程度决定了粉末粒子进入熔池前存在的状态.借助背影增效瞬态影像捕捉方法及图像信息处理技术,从宏观和微观角度研究了激光辐照下粉末束流及粒子的变化特征.提取高亮状态粒子数量、亮区总面积和单个粒子亮区面积均值作为特征参量,综合表征工艺参数对该过程的影响规律.结果表明,通过主要工艺参数的合理匹配可以很好的实现对光粉相互作用过程的调控.激光能量密度越高,光粉作用时间越长,粉末粒子接受激光辐照的程度就越激烈,以熔融态进入熔池的可能性就越大.
    Abstract: The degree of interaction between laser beam and powder particles decided the statue of the particles before entered the molten pool. In this paper, both the transient state image captured by shadowgraphy enhancement and image information processing were used to analysis the change characteristics of the whole powder stream and single particles after irradiated by laser from macro and micro perspectives. Characteristic parameters, including amount of high light particles, total area of high brightness area, the intensity of a single particles irradiated by laser were extracted to analysis the influence of the different parameters on the interaction between laser and powder particles. The results show that better regulation of the interaction between laser and particles can be achieved based on the reasonable match of main parameters. By increasing the laser energy density and the interaction time of laser and powder particles, the intensity of particles irradiated by laser is increased and the particles are more likely to enter the molten pool in liquid state.
  • [1] Arcella F G, Froes F H. Producing titanium aerospace components from powder using laser forming[J]. JOM, 2000, 52(5):28-30.
    [2] Liu Jiaqi, Yu Huijun, Chen Chuanzhong. Research progress of laser cladding self-fluxing alloy coatings on titanium alloys[J]. China Welding, 2017, 27(2):45-51.
    [3] Tan H, Hu G, Zhang F, et al. Formation mechanism of adhering powder and improvement of the surface quality during laser solid forming[J]. International Journal of Advanced Manufacturing Technology, 2016, 105(105):1-10.
    [4] Devesse W, Baere D D, Guillaume P. Modeling of laser beam and powder flow interaction in laser cladding using ray-tracing[J]. Journal of Laser Applications, 2015, 27(S2):S29208.
    [5] Qi H, Mazumder J, Ki H. Numerical simulation of heat transfer and fluid flow in coaxial laser cladding process for direct metal deposition[J]. Journal of Applied Physics, 2006, 100(2):024903-024903-11.
    [6] Wen S Y, Shin Y C, Murthy J Y, et al. Modeling of coaxial powder flow for the laser direct deposition process[J]. International Journal of Heat & Mass Transfer, 2009, 52(25-26):5867-5877.
    [7] Huang Y L, Liu J, Ma N H, et al. Three-dimensional analytical model on laser-powder interaction during laser cladding[J]. Journal of Laser Applications, 2006, 18(1):42-46.
    [8] Yang Y, Gu D, Dai D, et al. Laser energy absorption behavior of powder particles using ray tracing method during selective laser melting additive manufacturing of aluminum alloy[J]. Materials & Design, 2018, 143:12-19.
    [9] 任维彬, 董世运, 徐滨士, 等. 压缩机叶片激光再制造成形闭环控制设计与实现[J]. 焊接学报, 2018, 39(3):11-15 Ren Weibin, Dong Shiyun, Xu Binshi, et al. Design and implementation of laser refabrication forming closed-loop controlling for compressor blade[J]. Transactions of the China Welding Institution, 2018, 39(3):11-15
    [10] 杨义成, 王威, 王旭友, 等. 工艺参数对同轴送出粉末流动状态的影响[J]. 焊接学报, 2017, 38(5):13-17 Yang Yicheng, Wang Wei, Wang Xuyou, et al. The effect of process parameter on powder flow statues in coaxial powder feeding[J]. Transactions of the China Welding Institution, 2017, 38(5):13-17
    [11] 杨义成. 燃气轮机叶片激光增材修复基础研究[D]. 北京:机械科学研究总院, 2017.
  • 期刊类型引用(3)

    1. 强伟,路永新,袁银辉,孙粲. T形接头冷丝填充双热源协同焊接数值模拟. 材料科学与工艺. 2021(05): 57-62 . 百度学术
    2. 单龙,付雷,孙进,卢长煜,方洪渊. 铝合金风机叶轮焊接结构强度校核方法分析. 焊接. 2020(03): 5-9+65 . 百度学术
    3. 火巧英,闫海宁,涂本荣,陆安进. 焊接工艺参数对Q345NQR2耐候钢激光焊焊缝成形的影响. 焊接技术. 2020(08): 16-18+105-106 . 百度学术

    其他类型引用(0)

计量
  • 文章访问数:  641
  • HTML全文浏览量:  3
  • PDF下载量:  21
  • 被引次数: 3
出版历程
  • 收稿日期:  2018-10-31

目录

    /

    返回文章
    返回