高级检索

异种铝合金摩擦塞补焊工艺与组织性能

孙转平, 杨新岐, 刘凯旋, 杜波

孙转平, 杨新岐, 刘凯旋, 杜波. 异种铝合金摩擦塞补焊工艺与组织性能[J]. 焊接学报, 2019, 40(9): 145-150. DOI: 10.12073/j.hjxb.2019400251
引用本文: 孙转平, 杨新岐, 刘凯旋, 杜波. 异种铝合金摩擦塞补焊工艺与组织性能[J]. 焊接学报, 2019, 40(9): 145-150. DOI: 10.12073/j.hjxb.2019400251
SUN Zhuanping, YANG Xinqi, LIU Kaixuan, DU Bo. Study of technology and structure property on friction plug welding of dissimilar aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(9): 145-150. DOI: 10.12073/j.hjxb.2019400251
Citation: SUN Zhuanping, YANG Xinqi, LIU Kaixuan, DU Bo. Study of technology and structure property on friction plug welding of dissimilar aluminum alloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2019, 40(9): 145-150. DOI: 10.12073/j.hjxb.2019400251

异种铝合金摩擦塞补焊工艺与组织性能

Study of technology and structure property on friction plug welding of dissimilar aluminum alloy

  • 摘要: 采用顶锻式摩擦塞补焊方法,以2219-T6铝合金为塞棒材料,分别对8 mm厚2024-T3和7075-T6两种铝合金FSW接头进行了摩擦塞补焊试验研究,深入探讨了不同焊接压力下塞补焊接头的微观组织、显微硬度、力学性能及断口形貌特征. 结果表明,塞棒和母材或FSW焊缝是由等轴晶进行过渡,获得了紧密结合的接头,热力影响区和热影响区晶粒发生长大. 整个塞补焊接头塞棒区软化最严重,硬度在85 ~ 95 HV之间. 2024铝合金塞补焊接头抗拉强度和断后伸长率分别达到了母材的70%和65%以上,7075铝合金塞补焊接头抗拉强度和断后伸长率分别达到了母材的62%和48%以上. 塞补焊接头断裂模式为韧性特征.
    Abstract: Based on the friction push plug welding method, the investigations of friction plug welding experiments for AA2024-T3 and 7075-T6 friction stir welds with 8 mm thickness by using the AA2219-T6 plugs were performed, the varying features of microstructures, micro-hardness profiles, mechanical properties and fracture modes of various welding pressure have been analyzed in detail. The results showed that tight joints were obtained between plug and base metal or FSW welds. The transition zone from plug to base metal or FSW welds consisted of equiaxed grains. Grain growth occurred in the thermo-mechanically affected zone and heat affected zone. Micro-hardness of plug zone was 85~95 HV, which is the weakest areas of whole FPW joints. The tensile strength and elongation of AA2024 FPW joints can reach above 70% and 65% of the base metal respectively. The tensile strength and elongation of AA7075 FPW joints can reach above 62% and 48% of the base metal respectively. The fracture modes of FPW joints were ductile.
  • [1] Cao G, Kou S. Friction stir welding of 2219 aluminum:behavior of particles[J]. Welding Journal, 2005, 84:1s-8s.
    [2] 熊明辉.铝合金压铸件充型凝固过程及其压铸工艺CAE分析[J].热加工工艺, 2013, 42(15):63-65 Xong Minghui. CAE anaiysis of filling and solidification process of aluminum alloy die-casting and it die casting process[J]. Hot Working Technology, 2013, 42(15):63-65
    [3] Liu S D, Chen B, Li C B, et al. Mechanism of low exfoliation corrosion resistance due to slow quenching in high strength aluminium alloy[J]. Corrosion Science, 2015, 91(2):203-212.
    [4] Holzer M, Hofmann K, Mann V, et al. Change of hot cracking susceptibility in welding of high strength aluminum alloy AA-7075[J]. Physics Procedia, 2016(3):463-471.
    [5] Venugopal T, Srinivasa Rao K, Prasad Rao K. Studies on friction stir welding AA7075[J]. Transactions of the Indian Institute of Metals, 2004, 57(6):659-663.
    [6] Rajakumar S, Muralidharan C, Balasubramanian V. Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 joints[J]. Materials and Design, 2011, 32:535-549.
    [7] 司佩强,闫崇京,宋燕,等.焊接参数对摩擦塞焊焊接区域温度场的影响[J].电焊机, 2017, 47(12):54-58 Si Peiqiang, Yan Chongjing, Song Yan, et al. Effect of welding parameters on temperature fields of friction plug welding area[J]. Electric Welding Machine, 2017, 47(12):54-58
    [8] Wang G, Zhao Y, Zhang L, et al. A new weld repair technique for friction stir welded aluminum structure:inertia friction pull plug welding[J]. China Welding, 2017, 26(4):56-58.
    [9] Metz D F, Barkey M E. Fatigue behavior of friction plug welds in 2195 Al-Li alloy[J]. International Journal of Fatigue, 2012, 43(1):178-187.
    [10] Takeshita R, Hibbard T L, Hartley P J. Friction plug welding:US, 6213379[P]. 2001–04–10.
    [11] Du B, Yang X, Liu K, et al. Effects of supporting plate hole and welding force on weld formation and mechanical property of friction plug joints for AA2219-T87 friction stir welds[J]. Welding in the World, 2019, 63(4):989-1000.
    [12] 刘现伟,钱炜.拉拔式塞补焊焊接工艺参数优化的研究[J].农业装备与车辆工程, 2017, 55(5):74-77 Liu Xianwei, Qian Wei. Research parameters on optimization of pull friction plug welding[J]. Agricultural Equipment&Vehicle Engineering, 2017, 55(5):74-77
    [13] 孙转平,杨新岐,杜波,等. 2219铝合金FSW焊缝摩擦塞补焊接头性能分析[J].焊接学报, 2019, 40(5):143-147 Sun Zhuanping, Yang Xingqi, Du Bo, et al. Investigation on mechanical properties of friction plug welded joints for AA2219 friction stir welds[J]. Transactions of the China Welding Institution, 2019, 40(5):143-147
    [14] 赵衍华,刘景铎,张丽娜,等. 2014铝合金搅拌摩擦焊缝的拉锻式摩擦塞补焊[J].航空材料学报, 2010, 30(1):41-46 Zhao Yanhua, Liu Jingduo, Zhang Lina, et al. Study on friction plug welding of 2014 aluminum alloy FSW joint[J]. Journal of Aeronautical Materials, 2010, 30(1):41-46
计量
  • 文章访问数:  393
  • HTML全文浏览量:  5
  • PDF下载量:  90
  • 被引次数: 0
出版历程
  • 收稿日期:  2008-07-15

目录

    /

    返回文章
    返回