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超声冲击态焊接接头疲劳性能分析

Fatigue assessment of welded joint improved by ultrasonic impact treatment

  • 摘要: 使用ABAQUS软件对T形接头进行超声冲击处理,将处理结果导入隐式分析模块中得到了稳定的残余应力场.随后对冲击处理后的接头施加不同的拉伸载荷,计算不同网格尺寸条件下的ASME结构应力,验证了该方法的网格不敏感性;对比冲击态和未冲击态焊接接头的AMSE结构应力和ⅡW结构应力的应力集中系数,发现超声冲击处理可以有效降低焊趾处的应力集中系数,但ASME结构应力法对载荷变化更敏感.分别采用主S-N曲线和ⅡW结构应力S-N设计曲线,给出了基于ASME结构应力法和ⅡW结构应力法的疲劳寿命,结果表明,ASME结构应力法预测的疲劳寿命趋于相对保守.

     

    Abstract: The T-joint was subjected to ultrasonic impact treatment using ABAQUS software, and the results were imported into the implicit analysis module to obtain a stable residual stsress field. Then different tensile loads were applied to the joints after impact treatment to calculate the ASME structural stress under different mesh sizes, and the mesh insensitivity of the method was verified. Comparing the stress concentration factor of AMSE structural stress and ⅡW structural stress of welded joints with and without ultrasonic impact treatment, it is found that the stress concentration factor at weld toes could be effectively reduced by ultrasonic impact treatment, but the ASME structural stress method was more sensitive to load changes. Based on the master S-N curve and the ⅡW structural stress S-N design curve, the fatigue life of ASME structural stress method and ⅡW structural stress method were given. The results shown that the fatigue life predicted by ASME structural stress method tended to be relatively conservative.

     

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