中碳Fe-Cr-C堆焊合金成分设计与热处理工艺优化
Composition design and heat treatment procedure optimization for the medium-C Fe-Cr-C surfacing alloy
-
摘要: 为了改善堆焊再制造后中碳Fe-Cr-C合金部件的综合使用性能,采用Thermo-Calc计算软件研究了微合金化元素Ni,Mn和V对堆焊合金相析出的影响,在调控成分的基础上,制备了新型中碳Fe-Cr-C合金药芯焊丝;将所获得的堆焊试样在不同温度、不同保温时间条件下进行回火处理,结合回火试样的显微组织和硬度,确定最优的热处理工艺方案. 结果表明,合金元素Ni和Mn可以扩大堆焊合金的奥氏体相区,改善其韧性,而合金元素V可以促使MC型碳化物析出,提高其硬度及耐磨性;新型堆焊合金在480 ℃保温2 h后不仅具有最高的硬度,而且抗回火性能最强.
-
关键词:
- 堆焊|相图|回火处理|显微组织
Abstract: In order to improve comprehensive performance of remanufactured components made of medium carbon Fe-Cr-C alloy, the influence of alloying element Ni, Mn and V on the phase composition of the surfacing alloy was researched by Thermo-Calc calculation software, and then the new flux-cored wire was designed and prepared. Subsequently, the obtained surfacing alloy was tempered at different temperature and holding time. The optimal heat treatment procedure was obtained by observing microstructure and measuring hardness. The results showed that elements Ni and Mn could expand the austenite zone of the surfacing alloy and then improve the toughness, while element V could promote the precipitation of MC carbide, and increase the hardness and wear resistance. The surfacing alloy showed the highest hardness and expressed the most excellent tempering resistance after tempering at 480 °C for 2 h. -
-
[1] 王 葛, 刘胜强, 胡 鑫, 等. Cr5钢支承辊水-空交替淬火过程数值模拟与实验[J]. 材料热处理学报, 2017, 38(11): 125 ? 132
Wang Ge, Liu Shengqiang, Hu Xin, et al. Numerical simulation and experiment of water - air alternate quenching process for Cr5 steel supporting roll[J]. Transactions of Metal Heat Treatment, 2017, 38(11): 125 ? 132[2] 贾 蓉. 支承辊接触疲劳裂纹扩展与疲劳寿命之间关系的研究[D]. 兰州: 兰州理工大学, 2013. [3] 陈先毅. 1 780 mm轧机支承辊置裂原因分析[J]. 大型铸锻件, 2015(4): 23 ? 25
Chen Xianyi. Reason analysis for the cracking of 1 780 mm mill supporting roll[J]. Heavy Casting and Forging, 2015(4): 23 ? 25[4] 李俊丰. 铝板带热轧支承辊常见失效案例[J]. 有色金属加工, 2015(1): 55 ? 58
Li Junfeng. Common failure cases of aluminum strip hot rolling support roller[J]. Nonferrous Metals Processing, 2015(1): 55 ? 58[5] Yang J, Zhang P, Zhou Y F, et al. Mechanical properties of the hardfacing alloys with different La2O3 additives and the mechanism analysis by first-principles calculations[J]. Materials Science and Engineering: A, 2014, 591: 82 ? 89. [6] 眭向荣, 沈风刚, 张 迪, 等. 窄带不锈钢冷轧支承辊堆焊修复技术[J]. 中国表面工程, 2007, 20(4): 42 ? 46
Sui Xiangrong, Shen Fenggang, Zhang Di, et al. Repairing technology of cold rolling support roller for narrow-band stainless steel[J]. China Surface Engineering, 2007, 20(4): 42 ? 46[7] 彭杏娜, 彭 云, 田志凌, 等. Ni元素对Cr-Ni-Mo系高强焊缝组织演化的影响[J]. 焊接学报, 2014, 35(9): 32 ? 36
Peng Xingna, Peng Yun, Tian Zhiling, et al. Effect of element Ni on the structural evolution of Cr-Ni-Mo high strength weld[J]. Transactions of the China Welding Institution, 2014, 35(9): 32 ? 36[8] Pandey C, Mahapatra M M, Kumar P, et al. Microstructure characterization and charpy toughness of P91 weldment for as-welded, post-weld heat treatment and normalizing & tempering heat treatment[J]. Metals and Materials International, 2017, 23(5): 900 ? 914. [9] Rabiei A, Derakhshandeh-Haghighi R. Studying the effect of PWHT on microstructural evolution and mechanical properties of welded A517 quenched and tempered steel[J]. Journal of Materials Engineering and Performance, 2017, 26(9): 4567 ? 4577. [10] 张亦良, 石 显, 赵建平, 等. 基于新型回火焊道的焊接残余应力评价[J]. 焊接学报, 2012, 33(7): 49 ? 52
Zhang Yiliang, Shi Xian, Zhao Jianping, et al. The evaluation of welding residual stress based on the new type of flashback welding[J]. Transactions of the China Welding Institution, 2012, 33(7): 49 ? 52 -
期刊类型引用(10)
1. 迟大钊,徐智贤,刘海春,李庆生,郭强,苏维刚,贾涛. 基于改进SIFT算法的超声图像拼接方法. 焊接学报. 2024(10): 1-7 . 本站查看
2. 王德鹏,余超. 变电站GIS壳体焊缝检测扫查装置研制. 电工技术. 2024(23): 170-175 . 百度学术
3. 余超,季昌国,张鹏鲲,王凯,王静,刘畅. 基于相控阵超声的电力线夹检测技术研究. 材料导报. 2022(S1): 587-592 . 百度学术
4. 余超,张鹏鲲,陈秀娟. GIS筒体对接焊缝相控阵超声检测扫查装置设计. 机械设计. 2022(S1): 113-116 . 百度学术
5. 钱盛杰,黄焕东,沈成业,王杜,黄辉,陈定岳. 插入式管座角焊缝缺陷的柔性相控阵检测技术研究. 机械强度. 2022(04): 813-818 . 百度学术
6. 张宁,刘小雯,储杰,石端虎,宋威. 超声辅助等离子弧堆焊Ni60AA涂层相控阵超声检测和性能的研究. 徐州工程学院学报(自然科学版). 2022(03): 21-27 . 百度学术
7. 余超,张晓斌,傅思伟,张迅达,李田,谢丁. 电力金具线夹相控阵超声检测扫查装置设计. 机械工程与自动化. 2021(05): 127-129 . 百度学术
8. 季昌国,余超. 在役枞树型叶根原位相控阵超声检测技术. 应用声学. 2021(06): 946-956 . 百度学术
9. 颜春华. TKY管节点焊缝的超声检测分析. 中国新技术新产品. 2021(22): 73-75 . 百度学术
10. 季昌国,余超. 相控阵超声检测成像技术在耐张线夹压接质量检测的应用研究. 应用声学. 2020(06): 857-867 . 百度学术
其他类型引用(4)
计量
- 文章访问数: 1015
- HTML全文浏览量: 33
- PDF下载量: 21
- 被引次数: 14