高级检索

616装甲钢厚板结构件多层多道焊数值模拟及试验验证

黄俊,翟紫阳,王克鸿,宋恺

黄俊,翟紫阳,王克鸿,宋恺. 616装甲钢厚板结构件多层多道焊数值模拟及试验验证[J]. 焊接学报, 2018, 39(11): 89-93. DOI: 10.12073/j.hjxb.2018390279
引用本文: 黄俊,翟紫阳,王克鸿,宋恺. 616装甲钢厚板结构件多层多道焊数值模拟及试验验证[J]. 焊接学报, 2018, 39(11): 89-93. DOI: 10.12073/j.hjxb.2018390279
HUANG Jun, ZHAI Ziyang, WANG Kehong, SONG Kai. Simulation and experiment on multi-pass welding of 616 armor steel with thick plate structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(11): 89-93. DOI: 10.12073/j.hjxb.2018390279
Citation: HUANG Jun, ZHAI Ziyang, WANG Kehong, SONG Kai. Simulation and experiment on multi-pass welding of 616 armor steel with thick plate structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(11): 89-93. DOI: 10.12073/j.hjxb.2018390279

616装甲钢厚板结构件多层多道焊数值模拟及试验验证

Simulation and experiment on multi-pass welding of 616 armor steel with thick plate structure

  • 摘要: 考虑施加约束条件对焊后变形及残余应力的影响,建立616装甲钢厚板结构件多层多道焊有限元模型. 利用Sysweld软件对616装甲钢厚板结构件多层多道焊焊缝截面尺寸、焊后残余应力进行了模拟计算,计算结果与试验结果吻合较好,证明了模型的准确性. 对616装甲钢厚板结构件多层多道焊特征点热循环变化趋势、焊后变形情况进行了数值模拟,模拟结果与试验结果吻合较好. 结果表明,距离熔合线越远,峰值温度越低,达到峰值的时刻越滞后,受热程度越低. 焊缝两侧、起弧端、收弧端是发生残余形变的主要区域,是高应力值的集中区.
    Abstract: Considering the effect of constraint on deformation and residual stress, a finite element model of multi-layer and multi-pass welding of 616 armor steel thick plate structure was developed. The shape and size of the weld bead and residual stress were been calculated by using Sysweld software. The thermal cycles and deformation in multi-pass welding 616 armor steel with thick plate structure was simulate. These simulation results show good agreement with experiments. The results showed that the farer from fusion line, the peak temperature is lower and the time to the peak lag behind. The deformation occurred at the both sides of weld, arc starting and arc extinction position in which high stress exits.
  • [1] Kartal M E, Kang K H, Korsunsky A M, et al. The influence of welding procedure and plate geometry on residual stresses in thick components[J]. International Journal of Solids and Structures, 2016, 80(2): 420 ? 429.
    [2] Park J U, An G, Woo W C, et al. Residual stress measurement in an extra thick multi-pass weld using initial stress integrated inherent strain method[J]. Marine Structures, 2014, 39(12): 424 ? 437.
    [3] Mitra A, Prasad N S, Janakiram G D. Estimation of residual stresses in an 800 mm thick steel submerged arc weldment[J]. Journal of Materials Processing Technology, 2016, 229(3): 181 ? 190.
    [4] He Y S, Xu Y L, Chen Y X, et al. Weld seam profile detection and feature point extraction for multi-pass route planning based on visual attention model[J]. Robotics and Computer-Integrated Manufacturing, 2016, 37(2): 251 ? 261.
    [5] Ikushima K, Shibahara M. Prediction of residual stresses in multi-pass welded joint using idealized explicit FEM accelerated by a GPU[J]. Computational Materials Science, 2014, 93(10): 62 ? 67.
    [6] Ibrahim O A, Lignos D G, Rogers C A. Proposed modeling approach of welding procedures for heavy steel plates[J]. Engineering Structures, 2016, 127(12): 18 ? 30.
    [7] 刘 昊, 虞 钢, 何秀丽, 等. 送粉式激光熔覆中瞬态温度场与几何形貌的三维数值模拟[J]. 中国激光, 2013, 40(12): 1 ? 8
    Liu Hao, Yu Gang, He Xiuli, et al. Three dimensional numerical of transient temperature field and coating geometry in powder feeding laser cladding[J]. Chinese Journal of Lasers, 2013, 40(12): 1 ? 8
    [8] Alipooramirabad H, Paradowska A, Ghomashchi R, et al. Quantification of residual stresses in multi-pass welds using neutron diffraction[J]. Journal of Materials Processing Technology, 2015, 226(12): 40 ? 49.
    [9] Liang W, Murakawa H, Deng D. Investigation of welding residual stress distribution in a thick-plate joint with an emphasis on the features near weld end-start[J]. Materials & Design, 2015, 67(2): 303 ? 312.
    [10] Khan M, Paradowska A, Uy B, et al. Residual stresses in high strength steel welded box sections[J]. Journal of Constructional Steel Research, 2016, 116(1): 55 ? 64.
    [11] 翟紫阳, 王克鸿. 超高强钢板多层多道焊温度场有限元分析[J]. 电焊机, 2014, 44(5): 203 ? 205
    Zhai Ziyang, Wang Kehong. Finite element analysis of temperature field in multi-pass welding of ultra high strength steel plate[J]. Electric Welding Machine, 2014, 44(5): 203 ? 205
  • 期刊类型引用(4)

    1. 刘家奇,薛正荣,陈书强,龙海滨,赵雪双. 不同焊接方法对超高强装甲钢焊接接头力学性能与组织的影响. 焊接. 2024(03): 71-75+80 . 百度学术
    2. 张之政,蔡洪能,凌唯一,李振尧,员尔瑾. ITER装置环向场线圈盒焊接变形调控数值模拟研究. 精密成形工程. 2023(08): 169-177 . 百度学术
    3. 李美艳,薛喜欣,张琪,宋立新,韩彬,刘明磊. 超声冲击强化焊接接头及金属表面强化研究进展. 表面技术. 2022(06): 89-99 . 百度学术
    4. 张庆亚,卓子超,周宏,刘建成,王江超. 厚板多层多道对接焊残余应力轮廓法测量及热-弹-塑性有限元分析. 船舶力学. 2021(05): 627-636 . 百度学术

    其他类型引用(5)

计量
  • 文章访问数:  713
  • HTML全文浏览量:  5
  • PDF下载量:  4
  • 被引次数: 9
出版历程
  • 收稿日期:  2016-06-28

目录

    /

    返回文章
    返回