高级检索

送丝位置对铝/镀锌板CMT搭接接头组织与性能的影响

王志平,靳朋礼,贾鹏,杨斯楠

王志平,靳朋礼,贾鹏,杨斯楠. 送丝位置对铝/镀锌板CMT搭接接头组织与性能的影响[J]. 焊接学报, 2018, 39(10): 103-107. DOI: 10.12073/j.hjxb.2018390257
引用本文: 王志平,靳朋礼,贾鹏,杨斯楠. 送丝位置对铝/镀锌板CMT搭接接头组织与性能的影响[J]. 焊接学报, 2018, 39(10): 103-107. DOI: 10.12073/j.hjxb.2018390257
WANG Zhiping, JIN Pengli, JIA Peng, YANG Sinan. Effect of wire feeding positions on microstructure and properties of CMT lap welding joint between aluminum and galvanized steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(10): 103-107. DOI: 10.12073/j.hjxb.2018390257
Citation: WANG Zhiping, JIN Pengli, JIA Peng, YANG Sinan. Effect of wire feeding positions on microstructure and properties of CMT lap welding joint between aluminum and galvanized steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(10): 103-107. DOI: 10.12073/j.hjxb.2018390257

送丝位置对铝/镀锌板CMT搭接接头组织与性能的影响

Effect of wire feeding positions on microstructure and properties of CMT lap welding joint between aluminum and galvanized steel

  • 摘要: 采用CMT搭接方法研究不同送丝位置对6082铝合金/镀锌板搭接接头质量的影响. 使用金相显微镜、扫描电镜(SEM)、能谱仪(EDS)分析焊接接头的形貌,微观组织及元素分布;通过拉伸试验检测接头的力学性能. 结果表明,1和2位置时,焊缝成形不饱满,锌层蒸发严重,界面处形成FeAl2,FeAl及FeAl3的金属间化合物,承载力达到6 kN;当3,4和5位置时送丝位置指向铝板,焊缝成形饱满,界面处形成Fe6.6Al3Zn0.2和Fe2Al3Si0.3,厚度约为2 μm,承载力达到7.5 kN,综上所述,CMT焊接铝合金/镀锌板时送丝位置应偏向铝板,可得到综合性能更好的焊接接头.
    Abstract: Effect of wire feeding positions on the weld joint quality of 6082 aluminum/ galvanized steel was studied by CMT lap welding method. The surface morphology and microstructure were observed by metallographic microscope and SEM, respectively, and element distribution was measured by EDS. The mechanical properties of the weld joint were measured by tensile test. The results show that the shape of weld joints was not plump, when the wire feeding was at 1 and 2 position and the zinc layer of galvanized steel evaporated seriously. The intermetallic compounds of FeAl2, FeAl and FeAl3 formed at the interface. The tensile strength of weld joint was 6 kN. The better shape of weld joints was prepared when the wire feeding was pointed to the aluminum plate. Fe6.6Al3Zn0.2 and Fe2Al3Si0.3 were founded at the interface with about 2 μm in thickness. The tensile strength of weld joint was 7.5 kN. In summary, the wire feeding direction should be pointed to aluminum alloy during CMT lap welding for a good performance of weld joints.
  • [1] Lei Z, Li X Y, Xu F J, et al. Laser-pulsed MIG hybrid welding technology of A6N01S aluminum alloy[J]. China Welding, 2017, 26(4): 10 ? 19.
    [2] Wang Y J, Wei B, Guo Y Y, et al. Microstructure and mechanical properties of the joint of 6061 aluminum alloy by plasma-MIG hybrid welding[J]. China Welding, 2017, 26(2): 58 ? 64.
    [3] 秦国梁,武传松. 铝合金/钢异种材料熔钎焊接工艺及其研究现状[J]. 机械工程学报, 2016, 52(24): 24 ? 35
    Qin Guoliang, Wu Chuansong. State-of-art of brazing-fusion welding processes of dissimilar metals between aluminum alloy and steel[J]. Journal of Mechanical Engineering, 2016, 52(24): 24 ? 35
    [4] 黄永宪,黄体方,万 龙, 等. 铝/钢异种材料搅拌摩擦焊研究进展[J]. 精密成形工程, 2018, 10(1): 23 ? 30
    Huang Yongxian, Huang Tifang, Wan Long, et al. Research progress of dissimilar friction stir welding between aluminium and steel[J]. Journal of Netshape Forming Engineering, 2018, 10(1): 23 ? 30
    [5] Selvi S, Vishvaksenan A, Rajasekar E. Cold metal transfer(CMT) technology-An overview[J]. Defence Technology, 2018, 14(1): 28 ? 44.
    [6] 石常亮, 何 鹏, 冯吉才, 等. 铝/镀锌钢板CMT熔钎焊界面区组织与接头性能[J]. 焊接学报, 2006, 27(12): 61 ? 64
    Shi Changliang, He Peng, Fei Jicai, et al. Microstructure and properties of CMT welding-brazing joint for aluminums and galvanized steels[J]. Transcactions of the China Welding Institution, 2006, 27(12): 61 ? 64
    [7] Liu Y B, Sun Q J, Sang H B, et al. Microstructure and mechanical properties of cold metal transfer welded aluminium/nickel lap joints[J]. Science & Technology of Welding & Joining, 2015, 20(4): 307 ? 312.
    [8] 黄健康, 李 杰, 沈利民, 等. Si,Mg对铝/钢熔钎焊焊接接头力学性能的影响[J]. 焊接学报, 2016, 37(8): 93 ? 100
    Huang Jiankang, Li Jie, Shen Limin, et al. Effects of Si and Mg on mechanical properties of aluminum steel welded-brazed joint[J]. Transcactions of the China Welding Institution, 2016, 37(8): 93 ? 100
    [9] Dharmendra C, Rao K P, Wilden J, et al. Study on laser welding-brazing of zinc coated steel to aluminum alloy with a zinc based filler[J]. Materials Science & Engineering A, 2011, 528(3): 1497 ? 1503.
    [10] Cao R, Yu G, Chen J H, et al. Cold metal transfer joining aluminum alloys-to-galvanized mild steel[J]. Journal of Materials Processing Technology, 2013, 213(10): 1753 ? 1763.
    [11] 杨 硕, 林 健, 杨上陆, 等. 钢/铝CMT接头熔合面积对接头抗剪强度及破坏模式的影响[J]. 材料工程, 2014(4): 34 ? 39
    Yang Shuo, Lin Jian, Yang Shanglu, et al. Effect of area on shear strength and failure mode in steel/Al CMT brazed joint[J]. Journal of Materials Engineering, 2014(4): 34 ? 39
    [12] 崔佃忠, 芦 笙, 崔晴晴, 等. 焊接热输入对铝/镀锌钢CMT熔-钎焊接头组织与性能的影响[J]. 焊接学报, 2014, 35(9): 82 ? 86
    Cui Tianzhong, Lu Sheng, Cui Qingqing, et al. Effect of heat input on microstructure and mechanical prop-erties of CMT welding-brazing joint between 5052 aluminum alloy and galvanized Q235 steel[J]. Transcactions of the China Welding Institution, 2014, 35(9): 82 ? 86
    [13] Schubert E, Klassen M, Zerner I, et al. Light-weight structures produced by laser beam joining for future applications in automobile and aerospace industry[J]. Journal of Materials Processing Technology, 2001, 115(1): 2 ? 8.
    [14] 张洪涛. 铝/镀锌钢板CMT熔-钎焊机理研究[D]. 哈尔滨: 哈尔滨工业大学, 2008.
    [15] 石 玗, 李 杰, 黄健康, 等. Si和Zn对铝/钢异种金属熔钎焊接头界面组织的影响[J]. 中国有色金属学报, 2015(1): 30 ? 35
    Shi Yu, Li Jie, Huang Jiankang, et al. Effects of Si and Zn on interface microstructures of aluminum/steel welding-brazing joint[J]. The Chinese Journal of Nonferrous Metals, 2015(1): 30 ? 35
    [16] Haddadi F, Strong D, Prangnell P B. Effect of zinc coatings on joint properties and interfacial reactions in aluminum to steel ultrasonic spot welding[J]. The Journal of the Minerals, Metals & Materials Society, 2012, 64(3): 407 ? 413.
  • 期刊类型引用(0)

    其他类型引用(1)

计量
  • 文章访问数:  244
  • HTML全文浏览量:  8
  • PDF下载量:  1
  • 被引次数: 1
出版历程
  • 收稿日期:  2017-04-14

目录

    /

    返回文章
    返回