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钛合金电子束深熔焊根部缺陷机理分析

Analysis on mechanism of root defect in titanium alloy electron beam welding

  • 摘要: 文中研究了大厚度Ti6321钛合金深熔焊时,根部缺陷的位置和形貌特征,分析了根部缺陷产生的原因,揭示了缺陷产生的机理,提出了减小和消除根部缺陷的方法.结果表明,对于大厚度钛合金深熔焊,未焊透时焊缝中容易产生钉尖和链状气孔缺陷.当匙孔底部表面张力与流体静压力之和大于金属蒸气压力时,根部无法维持稳定的匙孔内壁,液态金属凸出向匙孔坍塌,金属蒸气不能完全逸出,在快速冷却条件下,液态金属凝固后形成钉尖缺陷. 当表面张力、液体静压力与金属蒸气压力的平衡位置距离匙孔底部距离大于1/2熔深时,焊缝根部容易产生链状气孔缺陷.通过采取相应措施可以有效减少和消除钉尖缺陷和链状气孔缺陷.

     

    Abstract: The large thickness Ti6321 titanium alloy welding was studied. The feature of location and morphology of root defects was observed. The reason of root defects was analyzed and the mechanism of root defects was revealed. With the results of the test, some methods were proposed to reduce and eliminate the root defect. The results show that for large thickness titanium alloy welding, penetration welding was prone to producing the spiking defects and porosity defects. When the surface tension near the bottom of weld pool keyhole was smaller than that of the metal vapor pressure, it was hard for the surface tension of the root to maintain the stability of key hole wall, then liquid metal collapsed to the keyhole. Metal vapor cannot escape under rapid cooling conditions, so the liquid metal solidified and formed spiking defect, namely root incomplete fusion and root holes. When the distance from the equilibrium position of the surface tension and the metal vapor pressure to the bottom of the keyhole were greater than half of penetration, weld root was prone to chain porosity defects. Taking measures to match vapor pressure and surface tension or completely penetration to the back can effectively reduce and eliminate the spiking defect and chain porosity defects to obtain a good weld.

     

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